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Old 03-24-2008, 10:44 PM   #3 (permalink)
MetroMPG
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Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
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Blackfly - '98 Metro
Team Metro
90 day: 67.07 mpg (US)

ForkenSwift - '92 Metro EV
90 day: 125.37 mpg (US)

U.F.O. - '00 Insight
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Do you really need a contactor on your cycle?

A mechanical on/off battery switch is 100% efficient. A contactor isn't.

The other reason people use contactors in vehicles with PWM controllers is as a safety feature on the "throttle" - eg. you twist the grip and a microswitch signals the contactor to close, you release it, the contactor opens. In the event of a controller failure (they can & do fail fully "ON"), your first instinct will be to release the throttle, which breaks the connection, via the contactor, between the motor & battery pack (assuming it's rated to break the max theoretical current).
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www.MetroMPG.com - fuel efficiency info for Geo Metro owners
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