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Old 10-13-2008, 10:19 PM   #28 (permalink)
MetroMPG
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Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
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Blackfly - '98 Metro
Team Metro
90 day: 67.07 mpg (US)

ForkenSwift - '92 Metro EV
90 day: 107.11 mpg (US)

U.F.O. - '00 Insight
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hinges & frame roughed in

Much more refining yet to do, but I got the hinges mounted on the flat copper pipe that uses existing screws in the wheel well lip. Need to drill one more screw hole in the forward part, but I can do that in the plastic bumper, so no rust issues there.

Need to trim the copper, and I may replace it with stainless if I don't think it's sturdy enough with the full weight of the completed frame & skirt:



Below: side view. The frame is just tacked together at this point. Going to add some triangulation for strength.



Below: view from above... There's about a 1 inch gap between the tire/hub cap and the frame. Accomodates 1/4 turn of the steering wheel before contact.



Front view:

Attached Images
File Type: jpg frame-looking-up.jpg (76.7 KB, 497 views)
File Type: jpg frame-side.jpg (77.6 KB, 612 views)
File Type: jpg frame-from-above.jpg (54.0 KB, 492 views)
File Type: jpg frame-from-front.jpg (46.6 KB, 492 views)
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www.MetroMPG.com - fuel efficiency info for Geo Metro owners
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