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Old 05-17-2016, 12:53 PM   #31 (permalink)
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The turbine as pointed out is not connected to the drive wheels and only runs at peak efficiency as a powerhead for the generator. You are right a diesel could do the same job more efficiently today. This is 10 years out, so right about when the Elios are rolling off the line. At any point they could easily drop the turbine and go with a CNG piston powerhead on the generator. No doubt they want not just efficiency but the cleanest truck on the road and thanks to VW nobody is going to look at a diesel as clean ever again. Also the point here is this is an electric truck, if you say it goes 1200 miles on 150 gallons of diesel you are just another diesel truck on the road even if you aren't powering the wheels. That kind of diesel electric hybrid technology is already on the road. These guys are trying something new.

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Old 05-18-2016, 06:44 PM   #32 (permalink)
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Don't get me wrong, I admire the work NMC is putting forth.

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Originally Posted by Hersbird View Post
The turbine as pointed out is not connected to the drive wheels and only runs at peak efficiency as a powerhead for the generator. You are right a diesel could do the same job more efficiently today. This is 10 years out, so right about when the Elios are rolling off the line. At any point they could easily drop the turbine and go with a CNG piston powerhead on the generator. No doubt they want not just efficiency but the cleanest truck on the road and thanks to VW nobody is going to look at a diesel as clean ever again. Also the point here is this is an electric truck, if you say it goes 1200 miles on 150 gallons of diesel you are just another diesel truck on the road even if you aren't powering the wheels. That kind of diesel electric hybrid technology is already on the road. These guys are trying something new.
They are in reality producing a battery electric truck for OTR use. However, they must use an exceedingly large batter pack to have any useful range which is not enough for a 600 mile driving stint. So, they must use a genset to extend the range. But, the weight is the issue. They chose a micro turbine based solely on its high power to weight ratio. Lightening the structure is also in order so that they can still carry the industry standard freight load within the 80,000 lbs of road load limits. The thirstiness of the micro turbine is offset by using CNG as the base fuel and offering free fuel to offer the buyer payback times that are short. However, accepting a much shorter electric range of around 100 miles with rapid charging as mentioned by several posters would allow drayage and nodal carriers who have a predictable route to run almost purely on electricity via quick charge stops or overhead cable connects.

This would not help the Independent Operator who goes where his load takes him. Sheppards' Starship would be a much more saleable item to that market niche. Free fuel doesn't help the Independent when that fuel is nowhere near the pickup or drop off point. The Nikola truck would really be better targeted at the corporate firms that run large node freight centers as the free fuel is easily stored and dispensed there.

An aside to this discussion has been the turbine technology available. In another thread, powder printing was discussed. Powder printing along with nano scale powders allows alloying of metals/materials that would not be possible in the standard melt pot. There is exciting research that will allow turbines more leeway to run at higher compressor ratios and combustor temperatures. This will add several percent to their thermal efficiency. Now all we will need is for Thermo Electric Materials to find a breakthrough that will allow electric power generation from the high value turbine exhaust heat without adding much to weight and bulk.
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Old 05-29-2016, 01:17 AM   #33 (permalink)
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Quote:
Originally Posted by redpoint5 View Post
I always thought hybrid tech was perfect for heavy hauling. Reducing the need for a higher output engine just to accelerate or climb a grade should improve fuel economy and recapture on downgrades.
Though hybrid tech is usually pointed out to fare better in heavy urban traffic than in highway, it makes sense to explore its regenerative braking as an alternative to traditional mechanical engine-braking setups.


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Why all the talk of a diesel engine operating under a wide load range? It would operate similarly to a turbine in that it would only run when needed to charge the battery, and during that time would operate at peak efficiency.
I'd rather get a Diesel instead. Could even try some radial engine, much like a downsized version of the Guiberson engine used in Stuart tanks.


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Another advantage of a hybrid design is to maintain cabin comfort without having to idle the engine.
All-electric air conditioners are already available and can be adapted into non-hybrid trucks too.


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The huge drawback to a hybrid design is that it weighs a lot more, and that cuts into the max payload the truck is allowed to haul. Since the primary purpose is to haul a load, this is not an insignificant drawback.
Why not give BAS-Hybrid setups a chance? Even though they may not offer full-hybrid capabilities, their mileage improvement comes at a lower weight penalty.
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Old 05-29-2016, 01:27 PM   #34 (permalink)
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What a radial diesel might look like:


https://en.wikipedia.org/wiki/Guiberson_A-1020
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Old 05-29-2016, 04:37 PM   #35 (permalink)
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What if empty batteries?

Imagine the truck is reaching max range, meaning battery banks are empty and also CNG supply. You can fill CNG tank, but still, battery banks are empty. No idling means you drive and use the turbine to propel the truck.

Then, what remains in the game?
500 hp gas turbine * 80% efficiency in conversion to electricity * 90% efficiency in conversion from electricity to motion in your six electric motors. So without battery assist Nikola One has cca 360 hp on wheels.

In hills, Nikola One will crawl 20 MPH with other dirty old-skool trucks and pray for downhill ride to charge battery banks.

How much hp is really needed to move class 8 rig on flat terrain?


side note - 320 kWh battery seems theoretically to be good for max 2880 m climb (at least potential energy of 40 tons 18 wheeler equals 320 kWh in 2880 meters of height).
I have no idea how long could the truck drive on batteries, but electric ships in my country have 336 kWh batteries and range around 80 km (source here). Can anyone estimate range of this rig on batteries?
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Old 05-29-2016, 06:12 PM   #36 (permalink)
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It would be neat if the rigs could fast charge while parked in a loading bay, either being loaded or unloaded. I'm sure this would require a massively upgraded electric service at each location.
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Old 05-29-2016, 08:09 PM   #37 (permalink)
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freebeard: Bolting a radial engine into a genset seems easier than doing it with a regular driveline due to clearance issues.

seifrob: Gotta agree with you, there is somewhat of an over-expectation in regard to the overall efficiency of this concept. OTOH a direct-driven electric driveline without differentials or a gearbox is often pointed as advantageous as it eliminates most of the friction losses.

redpoint5: As long as there would be no shock hazard for loading bay operators, makes sense.
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Old 06-07-2016, 04:30 PM   #38 (permalink)
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I believe this like I believe the three wheeler out of New Orleans.
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Old 06-07-2016, 04:31 PM   #39 (permalink)
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Quote:
Originally Posted by NeilBlanchard View Post
Edit: it is a hybrid, and it has a turbine generator. So, it uses an unknown amount of fuel to go the 1,200 miles.
Turbine-electrics haven't had a good history - they're noisy and the turbine is only efficient under full load. GE tried them for locomotives and they were only effective in train with an auxiliary diesel-electric locomotive for non-full-load work (and travelling in populated areas)

It will be interesting to see if adding a battery pack solves the issue.

Given ICEs of any kind only work efficiently on full load I've been wondering if a HGV chassis would be large enough to allow multiple independent engines to be installed. (Similar to Toyota's free-piston 10kW generator concept)
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Old 06-07-2016, 05:52 PM   #40 (permalink)
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If diesels are more efficient than gas turbines, then why are there many gas turbine-powered generating plants, while diesels are only a niche application, mostly for backup & emergency power? And why are there so few diesel-engined airplanes?
For aircraft: Power to weight. A piston engine of the same output as a large turbine would be so heavy the aircraft won't fly (imagine a 747 with 10 piston engines, as one example, or look at the complexity of the engines that were used on the Bristol Brabazon).

For power stations: Exhaust temperature. Turbine exhaust is hot enough to drive steam plant (cogeneration) and the combined efficiency brings the relatively poor efficiency of the turbine past that of a similar diesel. Unlike other space-constrained applications it's perfectly feasible to run a 1+N solution so that turbines can be down for maintanance without affecting overall output.

(Open cycle turbine plants exist, they're expensive to run and generators tend to keep their older diesels maintained for this kind of peaking load as a result. These plants are getting more and more workouts due to renewables intermittency and this in turn is driving up power prices - it's one of the hidden costs of renewables that noone wants to talk about)

Diesel (or CNG) piston engines don't have hot enough exhaust temperatures to drive steam turbine generation efficiently, so you don't get DGCT plants.

For ships: Piston engines win on efficiency every the time. You usually only see turbines on military vessels where rapid response time and compact size are bigger advantages than fuel consumption. Theoretically on an electric-drive vessel one could run a CCGT generation plant but this doesn't happen

For rail locomotives: gas turbines were tried and failed. They were useful to haul loads up the west side of the Rocky Mountains but noise was a killer and heavy consumption meant the locos were deadweight when running down the plains of the midwest (diesels were used for the downhill runs). Hauling up the Midwest plains was viable but noise complaints were a major issue.

The american power grid systems (note plural) are not interconnected or robust enough to handle longhaul electric rail systems - which have a nasty tendency to go from drawing 4-5MW to generating 3-4MW as trains go over hills. That's bad enough that in some countries (New Zealand being one example), the power distribution companies PAY rail companies to not run electric locomotives. European rail systems are dense enough and interconnected enough that a train generating power in one segment can supply a train in another segment without stressing the intermediate power distribution systems (this is more or less the same issue that intermittent renewables plants cause on grids, only on a much faster timeframe)

For vehicles: Turbines have been proposed on a few high performance hybrids. These are NOT being pushed for fuel efficiency, but for power-to-weight and powerplant size reasons.

For the actual power requirements and fuel efficiency required on vehicles piston engines are the right choice if you need ICE. Truckmakers have decades of experience at "rightsizing" the engine to the load and whilst electric transmission is a good idea for boosting on hills or stop-start urban delivery work, a longhaul rig has more-or-less constant load which means that direct coupling an appropriately sized engine directly to the wheels is the most efficient overall design. It may be that a smaller donkey engine setup is the best way of boosting or providing electric drive for noise-sensitive end-point operation but (as with a hybrid setup and batteries) that extra mass cuts into carrying load plus overall efficiency and therefore it makes more sense to setup your distribution depots so that the longhaul work is point-to-point with (hybrid) delivery vehicles from there - funnily enough, that's exactly what tends to happen.

The thing about longhaul transport is that trucks have lifespans of several million miles and in many cases the engines are never allowed to cool down between servicing (not running == not earning). Providing "free fuel" for 150,000 miles isn't a big incentive over having an overall more-efficient solution - and that overall solution includes appropriate location of your endpoints.

Yes, the hybrid is cool - but unless it makes economic sense a haulier will never buy it. The technology is more likely to make economic sense in the 2-12 ton delivery vehicle market than in the 30-50 ton hauling one - and in such markets a turbine would be far too noisy to tolerate.

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