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Old 02-23-2009, 03:20 PM   This thread is in the EcoModder Project Library | #1 (permalink)
ncs
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RockMagnet - '04 Impreza wagon WRX
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Project: "Except Buses" (WRX front undertray)

This project starts with the liberations of two street signs . . . . from a scrap yard. Turns out street signs get replaced fairly often and recycled. The result is cheap, large sheets of weatherproofed aluminum. Cost was about $37.

The goal was to make a skidplate/undertray. I used the factory undertray to locate the mounting holes. 3/4" square stock was cut to space the plate down far enough to line up with the bumper.



The wings are bolted to the main plate with 1/4" bolts. They are not very strong, so in the event of a collision, they'll probably shear off(a good thing). Also, bolting it together instead of welding took the 'ring' out of the plate.

About 3/4" of the leading edges has been hammer up at an angle for safety reasons.

I've only put about 35 miles on it so far. It does seem to be coasting further. No change in road or wind noise.


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Old 02-23-2009, 03:44 PM   #2 (permalink)
That VX guy!
 
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Thrifty McGassaver - '94 Civc VX
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Very nice!

I wish I had access to the recycled street signs in MN.
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Old 02-23-2009, 04:46 PM   #3 (permalink)
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Blackfly - '98 Metro
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Cool.

I added one of your pics inline with your post. Hope you don't mind.
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Old 03-04-2009, 11:08 AM   #4 (permalink)
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The Geo - '89 Metro
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Very nice!

That is a very nice looking mod! How hard do you suppose it will be to put it on / take it off for maintenance?

I have been thinking of what to build an underbelly pan out of for my Geo, I will have to see if I can get recycled signs here in Nebraska, they are very sturdy and light!
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Old 03-04-2009, 02:42 PM   #5 (permalink)
ncs
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RockMagnet - '04 Impreza wagon WRX
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I used the five bolt holes used by the factory plastic undertray. Asside from the weight, it's just as easy to remove as the stock piece. I have found a problem though. If I drop something in the engine bay, it no longer falls out the bottom.

Coasting distance increased enough to screw up my stop light timing. Also, cruising load dropped a whole .01MPa.
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Old 03-04-2009, 02:50 PM   #6 (permalink)
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sweet! do they carry them sheets at HomeCHeapo or Slowes ?
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Old 03-04-2009, 10:06 PM   #7 (permalink)
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Fortuga - '03 Forester X
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since it doesn't go from front to back how significant is the difference, if any?
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