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Old 05-24-2013, 06:47 PM   #1 (permalink)
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Scaling the Template

Since an argument developed on Blowncopcar's thread http://ecomodder.com/forum/showthrea...kay-25809.html, and this argument did not actually involve Blowcopcar, I am copying and pasting the posts and then some from http://ecomodder.com/forum/showthrea...tml#post364651. I actually had the same question.

To my friendly neighborhood moderators, if I have made a mess of things, please feel free to delete or edit this message, especially if it would be easier to do this properly.

I am starting at page two of Blowncopcar's thread, post #21:
Quote:
Originally Posted by kach22i View Post
To clarify even further, of course the transition should be gradual.

Taking the images posted and estimating with an adjustable triangle on my computer screen, we can see that the angles of inclination do increase.

Automobile 2 - Odds And Ends Photos by kach22i | Photobucket


I think there is a matter of scaling to consider which we should not leave out.

Say for instance we mount a 1/6 scale model of the car to the roof of the full sized car. The Cd of the model should be close to that of the full sized car without the roof attachment, right?

The frontal areas of the full sized car and model will be dramatically different, but the Cd's should be similar.

Now for argument's sake, graph on a "known to work" roof transition without regard to scale.

Automobile 2 - Odds And Ends Photos by kach22i | Photobucket


My hypothesis here is that when thinking about "scale", be it for a more aerodynamic mirror, roof luggage, trailer or an entire car body, we may have far for liberties at hand than normally accepted following the template at the standard scale.

What the Geo Metro and Pontiac Firefly roof garnishments prove to my eyes, is that re-scaling principals are already being applied, although nobody is calling them that just yet.
Quote:
Originally Posted by ChazInMT View Post
Yeah...No.

I thought the same thing once.

At the end of the day, we're not running scale models through the air, we're running full size cars. The Template is designed to be under the wheels and at the top of the highest point of the car, because that is what the gross volume of air is being affected by. Garnishments will obviously affect the overall shape and thus the Cd, but we cannot shrink the template onto small features and do elemental analysis on them to see if they'll optimize the entire shape.

I had a hard time with this myself a few years back and really thought as you do, and when I came to the realization that I was wrong, it sort of set a good fundamental understanding of aerodynamics for me which has not changed since. This whole conversation took place HERE.

Of course it is entirely possible that I just misconstrued what you were trying to say, and if so I apologize. These are good talking points worthy of hashing out for sure if we are to come to a good understanding of how to optimize the shapes of our vehicles to reduce drag.

Oh, and the Reynolds Number, which I'll admit is a bit of a mystery to me in detail, but the basics of it state that: A 1/6th scale model may indeed have a very different Cd than the full sized version. That's my take away, maybe someday I'll edumacate muhself on the vagaries of it, but for now, I'll just understand it to know that scale definitely changes things.
Quote:
Originally Posted by kach22i View Post
Interesting, thank you for providing the link.


An important goal indeed, but in this situation he (the original poster) wanted the flow to stay attached. Maybe his goals should be re-examined.


I will look into this.

Below is an example of what I had in mind, not saying it is the best thing to do to obtain an aero-design. Just saying if adding on, maybe scaling down the template is better than nothing at all.

18 Gurney Bubble $35
Cushman Competition


Panoramio - Photo of Gurney bubble on a GT40


Reproduction GT40 for sale in California - SB100 *SOLD* - GT40s.com
Quote:
Originally Posted by ChazInMT View Post
You misunderstood me I think. I am saying that attached flow will always be required for the ideal aerodynamic car, but, It is a consequence of good design, it is not the main goal. Everyone gets all hairbrained about attached flow like that is the only thing we need to accomplish in order to achieve aerodynamic nirvana, but it is not. Of course he wants attached flow, he probably has it now, but just because the flow is attached does not mean it is optimized. You need to carefully consider how fast the air is being asked to close in behind the shape, if it is too fast, it creates low pressure. If this low pressure is in close proximity to an area of high pressure, the air will move up from the high to the low and if strong enough a difference, will set a vortex in motion which will be a real drag.

And Yes, If you have something sticking up on a car, a mini template is the best way to mitigate the damage done. I always look at AC units on RV roofs and think "That should be mini-templated". But, when you look at the major structures of cars, like the trailing edge of the roof, you can't just start with a mini-template there and expect it to be optimal, it probably wouldn't hurt, but it won't minimize the drag for the space that it takes up.

Again, I'm not saying here that the existing Kamm is a disaster, just that it is not optimal. It is giving back 60-70% of the potential gain for a structure of it's size and type when it could be doing 100%
Quote:
Originally Posted by kach22i View Post
This is how my roof wing (see link in signature) works.

I had not really considered that if drawing too much air downward via pressure differences that a large drag causing vortex could be formed.

To tell the truth, it is difficult to see large trailing vortexes in wind tunnel smoke streams.

And CFD models mostly look like irrelevant swirls of psychedelic colors to me.

The CFD models based on pressure (verses flow) are even more ambiguous to my eyes.

Essentially everything aft of the car just looks like a mess to me, but I am slowly learning the differences.
Quote:
Originally Posted by Sven7 View Post
Just, whatever you do, please refrain from scaling the template like this. It will just confuse others and help to concrete bad habits in others. If you're unsure how to use it, re-read this thread.

Not trying to get all down on you or anything. I just want to make sure that the info we're posting is going to be useful to others who may happen upon it.
Quote:
Originally Posted by Xist View Post
How much for a Hammond bubble?

Sven7, who made that image? Did you properly discipline them?
Quote:
Originally Posted by kach22i View Post
When you say useful, you mean following conventional wisdom, right?

As pointed out in this thread there are several Japanese hybrids which truncate the arc over the roof at a greater angle than "our template". The reason for this is still being debated, and that debate is healthy in my opinion.

Back when we talked about altering the roof of a +2005 Mustang to fit the template the idea of re-scaling the template for the canopy somehow gained more acceptance than in this thread.

My goal in examining the re-scaling of the template is to discover the exceptions to the rules, not to redefine the rules or aero template.

There is something to be learned here, I just haven't quite figured out what yet.

The Gurney Bubble, wheel blisters and so forth are part of a micro aerodynamic package inside/outside of the overall general aero template.

How large is "micro", and may it include an entire passenger cabin canopy?

Still learning the answer to that one.
Quote:
Originally Posted by Sven7 View Post
Those interested in Geo Metro Kammback advice can skip this post.



I take it Conventional wisdom would be the culmination of decades of aerodynamic research by seasoned professionals? Then yes, I would suggest sticking to conventional wisdom.

Yes, we do know each car is designed and modified on a case-by-case basis, HOWEVER, major changes such as the ideal angle of the rear glass are taken on by seasoned professionals in full-size wind tunnels in huge design and engineering facilities. They are tested and re-tested. They are built from the ground up to be a cohesive form.

Adding a kammback to an existing car without wind tunnel testing is an entirely different beast and we need to play it safe, using tried-and-true methods and forms in order to make things work as well as possible. We need to build off of known values and "conventional wisdom" to be reasonably confident the things we build will work as intended.

Throwing your hat in the ring because you think maybe unconventional changes might work in the right circumstances is not productive in this thread. Don't post an unfounded opinion as some sort of "alternate" fact.



Until you test these theories and exhibit some form of real-world expertise on them, please refrain from posting them in otherwise serious threads. Moving drawings around in Photoshop does nothing to advance aerodynamic theory and only serves to confuse those who don't know better.

If you haven't learned what you're trying to learn it might be good to learn it before trying to teach others.

We have the Unicorn Corral for spitballing about this kind of stuff, and I personally think that's where this "debate" should stay. Until it's proven.

Until then, we have no reason to believe that the template is not serving its intended purpose. We have no reason to discard it or modify it. Next time, if you're thinking about using the template improperly, just STOP and think about what you're doing.

Just follow WWJD (What Would Jaray Do). Imagine having to explain to Paul Jaray why you're doing what you do. Saying "it looks like it'll work" or "why not?" isn't good enough.
Quote:
Originally Posted by Sven7 View Post
Kach22i.

Seriously, we do airflow testing here at work and some stuff comes out the exact opposite of what you'd think. I obviously can't go into detail. Just be aware that in many aero circumstances, how a thing looks has little bearing on how it actually works. If you're trying something that deviates from conventional wisdom, you need to test it.
Quote:
Originally Posted by Xist View Post
Can you give me any examples? Just whisper into my microphone--I mean, my ear!

I think that it was Aerohead that said that in a windtunnel, the air going over the trunk of a 914 actually flowed forward!

Stuff like that?

I have seen this diagram several times lately and when Aerohead shared it in http://ecomodder.com/forum/showthrea...rag-25845.html I responded:

and he answered:



You guys seem to have agreed that attached flow is not enough, but would you have even that much if the angle is too steep?
Quote:
Originally Posted by kach22i View Post
Tyler, next time you feel like coming off as some snotty kid and know it all, just stop and think about it - seriously.

There have been several recent postings on the late 1970's and early 1980's work NASA did at out at Dryden. It's information like this which investigates things outside an idealized 3D shape which I find most useful to our DIY backyard applications on real world vehicles.




The Dryden truncated boattail has been discussed many times in this forum without anyone suggesting the that template is in error. I don't see why it cannot be done again.

One of many NASA/Dryden PDF's posted in the forum:
Access forbidden!

Photo Gallery on several of their research projects"
NASA - Dryden Image Gallery

EDIT-1 ............image added:
Automobile 2 - Odds And Ends Photos by kach22i | Photobucket
Quote:
Originally Posted by aerohead View Post
If the contour is steeper than the 'Template' it puts the boundary layer in a very precarious position.The sudden pressure rise will trigger separation and your wake begins right there,with a tremendously low base pressure,killing you with pressure drag.
The 1922 Klemperer' streamlined brick runs a 'fast' rear contour but it won't go below Cd 0.15.It's right at 22-degrees and it gets there pretty fast.
Quote:
Originally Posted by ChazInMT View Post
Kach, apply the template however you want for yourself. When you apply it wrong in open forum, don't expect us all to fall all over ourselves heaping praise on you for your insightful genius. I have patiently tried numerous times to explain where your thinking is in error. Your post #33 is proving to me that you disregard what I say and are unwilling to listen to anyone but yourself. I'm done trying to help you.
Quote:
Originally Posted by kach22i View Post
ChazInMT, I never said that you were wrong, Tyler was wrong or the aero template was wrong - remember that.

I've stated that rescaling the template for smaller scale protrusions like the Gurney Bubble works and achieved agreement.

The earlier +2005 Mustang example also caused some people to rethink how the template could be interpreted.

The trailing edge roof spoilers on econoboxes and the roof garnish on pick-up trucks also seems to be cases where increasing the angle of inclination over that of the aero-template (at full scale) works.

At some point you have to admit my discovery of a connection between the template and rescaling has validity. One size in fact does not fit all.

You have seen and noted several Japanese hybrids veering from the idealized 3D aero shape at least in profile, and this raised a question. This very question I have attempted to answer with rescaling exercises.

If you cannot see what is before you, then you are surely blind.

Automobile 2 - Odds And Ends Photos by kach22i | Photobucket


How much more obvious can I make it?

The aero-template works.

Rescaling the aero-template works to some degree, but it is not the maximized application of this tool.

EDIT-1:

A more detailed examination of this body style and rescaling of template.

Automobile 2 - Odds And Ends Photos by kach22i | Photobucket
Quote:
Originally Posted by Sven7 View Post
I try reason and it just bounces off. I'm going to try one more time. This is the last one.

-Gurney bubbles and trailer A/C unit are not applied to the trailing edge of the vehicle.

-New hybrids are designed as entire vehicles, where the designers are able to tweak and test virtually any part or surface of the vehicle.

-There are more factors in overall Cd than the center profile. Tumblehome, mirrors, plan taper... many if not all of these are adjusted and tinkered with in the design phase of high-efficiency cars.

-The only thing the OP is changing is the trailing edge of the greenhouse.

-You're taking a lot of liberties with the NASA truck, suggesting in one image that it is simply 22 degrees and in another that it matches a scaled template.

-The Volkswagen Golf was designed in the early 70's and was by no means an aerodynamic masterpiece. Picking apart the exact curvature from a non-orthographic image is pedantic.

-I've listened to reports from the aero lab at work and can tell you the car needs to be considered as a whole, not just some 30cm long segment on the back of the roof.



Yep.
Quote:
Originally Posted by Sven7 View Post
Not yet; you'll want to do this. Seven degrees on the top.



And yeah, the longer the better. When you revise it post up some more pics!
Quote:
Originally Posted by Xist View Post
I will repeat that filling the wake seems to provide benefits, but should not achieve the full potential.
Quote:
Originally Posted by kach22i View Post
I don't think you are that unobservant, so I have to assume you enjoy being a spit wad. In one image I show it does not exceed 22 degrees, in the other that it's a close match for an extremely scaled down version of the template.

Is this what you would rather see?
Automobile 2 - Odds And Ends Photos by kach22i | Photobucket


Kind of makes my point and not yours, don't it?


Close enough to a true side view to make my point, I don't see you providing a better image.


I would agree, but this is not an attempt to design a from scratch car body is it?

Here is a thread in which several early discoveries were made leading to my current perspective on things.

http://ecomodder.com/forum/showthrea...ign-18632.html


A response:


Mind you that I was not and am not in 100% agreement with winkosmosis, but taking what he had to say about the importance of attachment can certainly be applied to a scaled down version of the template. We are probably saying the same thing just going about it from a differing perspective or using a different choice of words.

The proof is in the numbers (Dryden Truck and Porsche Cd numbers).

EDIT-1:
Automobile 2 - Odds And Ends Photos by kach22i | Photobucket
Quote:
Originally Posted by aerohead View Post
I would comment that the NASA' Dryden Econoline has twice the drag of the 'Template.'
The Porsche would see a 57% drag reduction.
Neither vehicle could get there using what NASA or Porsche used.
If 0.238 and 0.28 were the ultimate goal,then NASA was able to squeak by Carl Breer's 1934-1/2 DeSoto Airflow,and Porsche was able to match Edmund Rumpler's 1928 Tropenwagen.
Both a great success!
Quote:
Originally Posted by kach22i View Post
When you scale down the template, you scale down your success.

I have a new catch phrase.

Stock Porsche 911.......................................0.28 Cd
Porsche completely redesigns the 911 Carrera


http://ecomodder.com/forum/showthrea...1-a-13538.html
(1) Standard DeSoto Airflow sedan----------- Cd 0.546
(6)............................Full experimental aero: Cd 0.238


More than one way to get there?

Rumpler Tropfenwagen: Description of the model, photo gallery, modifications list ...


http://ecomodder.com/forum/showthrea...-6-a-2670.html

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Old 05-24-2013, 06:56 PM   #2 (permalink)
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From http://ecomodder.com/forum/showthrea...tml#post364651

Quote:
Originally Posted by Xist View Post
For a given body moving through air, does the air itself care the size of the body?
Quote:
Originally Posted by aerohead View Post
As far as size,the air doesn't know the difference (My Fortran IV professor would kill me for saying that).The air velocity must match such that 'dynamic similarity',or,'verisimilitude' exists for the body as far as Reynolds number is concerned.
If you found a boat hull which at the height of the Prius,happened to match the contour of the 'Template' you could use it for an 'ideal' body.And narrowing would be a must.
I've tried this with the full-boat-tailed trailer project.You'd want to find a better 'candidate' boat than the one I used.
The only parameter that's critical is the overall height above the ground where the body will be the tallest.Everything is scaled from there.
So with the go-kart,you'd probably use the top of the rollbar as your 'peak' and go from there.But bear in mind that you've got to have 'clean' air coming at the tail,so the kart would have to be completely enclosed for it to function.
I have a 21-foot sailboat hull which will become a 5th-wheel RV trailer.
If I live long enough to do it.
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Old 05-25-2013, 01:02 AM   #3 (permalink)
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Thanks- I'm curious to see where this goes.

Far as I can see, we kind of left off saying that scaling the template will still be better than no template at all, but will not achieve full aero benefits. Are there some instances in which scaling the template would result in ideal drag reduction?

PS- feel free to delete all my stupid argumentative posts in the metro thread.
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Old 05-25-2013, 06:11 AM   #4 (permalink)
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We were arguing?
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Old 05-25-2013, 12:52 PM   #5 (permalink)
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Old 05-26-2013, 10:32 AM   #6 (permalink)
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Xist, thank you for taking the time to compile these collections of posts.

Quote:
Originally Posted by ChazInMT View Post
The Aero template is a tool, designed to be used a certain way for best results. It is meant to overlay on a car with the high point on the top of the car at its highest point, and the bottom chord at the bottom of the tires.
I have to slightly disagree ChazInMT, the template is for an idealized 3D shape, and the way it's often used/abused in the forum is in 2D profile only with little consideration for the resulting vortexes. And when used, it is affecting only the upper aft canopy above the tires or pick-up truck bed.

I've explored this issue from several angles in an attempt to gain a better understanding, going from a 2-part body to a 5-part body. See thread linked to below.

http://ecomodder.com/forum/showthrea...tml#post292262
The very idea of adding mass/frontal area to a vehicle such as the type above to meet an idealized template requirement which is not specific to this vehicle's task runs counter to common sense to say the least. And begs the question: then why try it to a common road vehicle?

If there is another way to enclose the wheels of this car without adding mass (area), I'm open to suggestion.

As mentioned in the 2012 Mustang verses the 1978 Escort thread, the frontal area is as important as anything else affecting the drag.

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With a drag coefficient (cd) of just 0.24 it is better then the Mercedes Benz Streamliner with a cd of 0.25.
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Old 05-26-2013, 11:14 AM   #7 (permalink)
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A cut & paste from the 1936 GM thread:

Quote:
Originally Posted by aerohead View Post
If you inspect Hoerner's 'AERODYNAMIC DRAG',his treatment of canopies and blisters(pontoon fenders and separate greenhouse) actually goes in the other direction.
Instead of a 5:1 fineness ratio,he'll recommend 10:1.
It has to do with interference drag and super-velocities created by these individual elements when placed in proximity to one another.
This is a reason for keeping the aerodynamic 'singularity' of the 'Template' half-body rather than 'combination-forms.'
Since the half-body doesn't allow separation and produces minimum shear it's virtually unbeatable for a door-slammer.
In short, if you scale down the template, count on making it twice as long.................if it's next to anything else.
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Old 05-26-2013, 05:12 PM   #8 (permalink)
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Quote:
Originally Posted by kach22i View Post
Xist, thank you for taking the time to compile these collections of posts.


I have to slightly disagree ChazInMT, the template is for an idealized 3D shape, and the way it's often used/abused in the forum is in 2D profile only with little consideration for the resulting vortexes. And when used, it is affecting only the upper aft canopy above the tires or pick-up truck bed.

I've explored this issue from several angles in an attempt to gain a better understanding, going from a 2-part body to a 5-part body. See thread linked to below.

http://ecomodder.com/forum/showthrea...tml#post292262


The very idea of adding mass/frontal area to a vehicle such as the type above to meet an idealized template requirement which is not specific to this vehicle's task runs counter to common sense to say the least. And begs the question: then why try it to a common road vehicle?

If there is another way to enclose the wheels of this car without adding mass (area), I'm open to suggestion.

As mentioned in the 2012 Mustang verses the 1978 Escort thread, the frontal area is as important as anything else affecting the drag.

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May I ask what prompted you to talk about adding frontal area?

---

I made a thread a while back specifically asking about the interaction of templates, from elevation and plan views. Essentially, we learned that one should apply the elevation template as instructed, and use another full teardrop in plan view, scaled to the vehicle's width. Intersect these forms and throw on some radii, mix well and bake at 350 for 20 minutes.

This is the image that went with it.


Quote:
Originally Posted by kach22i View Post
A cut & paste from the 1936 GM thread:

In short, if you scale down the template, count on making it twice as long.................if it's next to anything else.
They way I read that is this: air speeds up when going around an obstacle (the car). When there is another obstacle on top of the main one (a hood bulge on a car, etc), that already accelerated air is made to go even faster to catch up, necessitating a longer teardrop form.

So, are we to believe that if you were to scale down a template to, say, cover an RV's air conditioning box, that you would also have to make the template twice as long as normal compared to its height?
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Old 05-26-2013, 05:28 PM   #9 (permalink)
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According to that, this would be correct? Am I interpreting that right? Phil?
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Old 05-26-2013, 06:58 PM   #10 (permalink)
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Quote:
Originally Posted by Xist
We were arguing?


Quote:
Originally Posted by Xist
Say for instance we mount a 1/6 scale model of the car to the roof of the full sized car. The Cd of the model should be close to that of the full sized car without the roof attachment, right?
Needs a 1/36 scale model attached to the roof of *it*...

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