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Join Date: Dec 2007
Location: Eastern CT, USA
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Sven - Volvo 240 wagon (semi-retired) - '89 240 wagon
90 day: 25.57 mpg (US)

Lean Burn Civic - '97 Civic HX
90 day: 42.76 mpg (US)
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Stiffener bar for soft front aero deflector

Installed aluminum stiffener bar for aero deflector that's at rear of the front bumper cover. This is the one that flops around a bit, has a formed notch for the exhaust downpipe. Attached with alum. pop rivets. Stiffener is on top side.

I used a bit of aluminum angle stock that was originally for flooring installation. Is like angle iron except the raised side of the angle is only about 3/16 inch, not equal to the width of the other 'leg' of the stock.

Watch out for bracket at lower corner of radiator, drivers side - the bar was hitting it so I added some foam pipe insulation for padding held in place with duct tape. Would have been better to grind away a bit of the new bar's material before riveting into place.


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Driving Lean Burn '97 Civic HX with tires at 50+ psi. '89 Volvo 240 is semi-retired. I did love that car though!
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Stiffener bar for soft front aero deflector - Fuel Economy, Hypermiling, EcoModding News and Forum - EcoModder.com This thread Refback 09-27-2009 09:36 AM

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