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-   -   Almost OEM upper grill block v4.0 2013 Subaru Impreza WRX STI (https://ecomodder.com/forum/showthread.php/almost-oem-upper-grill-block-v4-0-2013-a-30182.html)

jedi_sol 10-07-2014 12:28 AM

Almost OEM upper grill block v4.0 2013 Subaru Impreza WRX STI
 
So my girlfriend is embarrassed about my grill block and threatened to break up with me. I she gave me an ultimatum: 1 get rid of them or 2) make them less noticeable. Being a true ecomodder, I opted for option 2 ☺

This time I REALLY have to make the grill block as OEM as my skills will allow me. The goal is to make the block a little recessed and flush as possible.

This will be the 4th grill block I've made - so all of my trials and tribulations of my previous 3 attempts should hopefully pay off.

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See also: http://ecomodder.com/forum/showthrea...eza-30402.html
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Lesson one - I lined the backing with coroplast so that it will not sag
http://i101.photobucket.com/albums/m...913_083037.jpg

Lesson 2 - roll the entire area so that it contours with the grill. Use AT LEAST 3 layers of fiberglass for strength.
http://i101.photobucket.com/albums/m...913_091326.jpg
http://i101.photobucket.com/albums/m...913_141635.jpg

Trimming
http://i101.photobucket.com/albums/m...919_002220.jpg

Edges flush
http://i101.photobucket.com/albums/m...920_115035.jpg
http://i101.photobucket.com/albums/m...920_115111.jpg

Bondo

http://i101.photobucket.com/albums/m...927_133029.jpg

More trimming and primer - I decided to trim the top portion down so that you can see the "wings" flank the Subaru logo. Since the logo and wings are the most noticeable part of the grill, leaving them uncovered makes the grill look more OEM.
http://i101.photobucket.com/albums/m...003_145354.jpg

Details are important
http://i101.photobucket.com/albums/m...003_145421.jpg
http://i101.photobucket.com/albums/m...003_145239.jpg

Finished!
http://i101.photobucket.com/albums/m...006_181031.jpg

http://i101.photobucket.com/albums/m...006_181126.jpg

http://i101.photobucket.com/albums/m...006_181446.jpg
http://i101.photobucket.com/albums/m...006_181508.jpg

http://i101.photobucket.com/albums/m...006_181149.jpg
http://i101.photobucket.com/albums/m...006_181245.jpg
http://i101.photobucket.com/albums/m...006_181302.jpg

Here are my grill blocks

Version 1 coroplast
http://i101.photobucket.com/albums/m...i/IMAG2082.jpg

Version 2 fiberglass
http://i101.photobucket.com/albums/m...i/IMAG2218.jpg

Didn't quite fit right
http://i101.photobucket.com/albums/m...i/IMAG2222.jpg

Version 3 getting better
http://i101.photobucket.com/albums/m...i/IMAG2439.jpg

Version 3.1 first use of power tools (power sander and dremel tool). Notice I cut out the logo

http://i101.photobucket.com/albums/m...i/IMAG3010.jpg
http://i101.photobucket.com/albums/m...i/IMAG3011.jpg

Version 4.0
http://i101.photobucket.com/albums/m...006_181343.jpg

http://i101.photobucket.com/albums/m...006_181245.jpg

2000mc 10-07-2014 12:47 AM

Quote:

Originally Posted by jedi_sol (Post 449296)
The goal is to make the block a little recessed and flush as possible.

why not put the block on the backside of the grill if you want to hide it?

jedi_sol 10-07-2014 12:55 AM

I wanted to keep laminar flow as smooth as possible by keeping the grill block up front yet still "flow" with the "looks" of the car

pgfpro 10-07-2014 01:25 AM

Looking way better!!!:thumbup:

Oh and understand the girl friend issue. My wife is not to happy I have my car all painted now looking good and now I'M installing the LP turbo behind the driver seat. lol It will be box in with a 1/4" steel scatter plate just in case it decided to come apart.lol

2000mc 10-07-2014 01:25 AM

...well i dunno what to tell ya then, i thought v3.0 looked pretty awesome already

http://s2.quickmeme.com/img/25/25272...2b4159625f.jpg

redpoint5 10-07-2014 01:35 AM

I liked version 1 well enough... v4 turned out very nice. If you take a black Sharpie to the fasteners, you won't hardly notice those either.

Can't say I care for the gf though :P

Counter her threat by saying you will trade in your Subie for my old one.
http://i7.photobucket.com/albums/y26...nt/Work018.jpg

jedi_sol 10-07-2014 02:40 AM

Quote:

Originally Posted by 2000mc (Post 449301)
...well i dunno what to tell ya then, i thought v3.0 looked pretty awesome already

http://s2.quickmeme.com/img/25/25272...2b4159625f.jpg

I liked version 3.0 as well, but it was still drew some teasing from her girlfriends and relatives

That's one of the problems with my girl, she's very sensitive to what other people think of her. But hey, it gave me a reason to fine tune my fiberglassing.

jedi_sol 10-07-2014 02:42 AM

Quote:

Originally Posted by redpoint5 (Post 449302)
I liked version 1 well enough... v4 turned out very nice. If you take a black Sharpie to the fasteners, you won't hardly notice those either.

Can't say I care for the gf though :P

Counter her threat by saying you will trade in your Subie for my old one.
http://i7.photobucket.com/albums/y26...nt/Work018.jpg

Lol she might like your old subbie better than mine because it looks less "ecomodded"

Xist 10-07-2014 03:11 AM

I am sorry that the fourth iteration was the result of drama. I have heard that once is an anomaly, but twice is a pattern. Hopefully this does not continue to be a problem.

What about your wheels? :D

Good work and good luck! :D

jedi_sol 10-07-2014 03:24 AM

Quote:

Originally Posted by Xist (Post 449309)
I am sorry that the fourth iteration was the result of drama. I have heard that once is an anomaly, but twice is a pattern. Hopefully this does not continue to be a problem.

What about your wheels? :D

Good work and good luck! :D

Thank you.!

The wheels were actually not that hard to convince her to let me paint gold. I told her it's the trendy in the car world, just like her clothes are trendy. She said she's okay with gold rims as long as they are not shiny bling gold, lol!

cowmeat 10-07-2014 05:20 AM

Feel for you, bro!

My wife asked me on the way home last night what that "EPS" light was on Turtle's dash. I confessed that it was on because I had pulled the fuse to the electronic power steering so the battery would charge better and to give me better gas mileage.
Like five minutes later, she asked "does everybody that has one of these get that kind of gas mileage?" I replied "no, I actually have to work at it to get it, some people just drive theirs". And then she busted out with "wow, that's amazing"!

And so it begins . . . . .

ME_Andy 10-07-2014 08:23 AM

My advice is dont tell her about your next mod, she probably won't notice. :thumbup:

Baltothewolf 10-07-2014 08:36 AM

You know it's funny, my dad used to burn 10 gallons a day going to work and back, and I used to complain to him, even getting a car that got 30mpg would pay for itself in a year. Ever since he got his Corolla and saw how much less money he has to spend going to work and back (200mi) he only pokes fun at my eco-modding/driving because he is Dad, not because he thinks it's stupid like he used to.

Daox 10-07-2014 08:59 AM

Looks great. You've definitely improved!

Xist 10-07-2014 01:47 PM

You are not nailing coroplast to your wheels? :)

mcrews 10-07-2014 02:32 PM

VERY NICE JOB!! (shouting from the rooftops!!!)

Am also impressed with the pictures. It is difficult to photograph things that are black.

jedi_sol 10-07-2014 08:57 PM

Quote:

Originally Posted by Xist (Post 449363)
You are not nailing coroplast to your wheels? :)

Lol, I'm still thinking of a more elegant solution for wheel skirts

jedi_sol 10-07-2014 08:58 PM

Quote:

Originally Posted by ME_Andy (Post 449327)
My advice is dont tell her about your next mod, she probably won't notice. :thumbup:

That means I'll have to be dishonest to her. What kind of boyfriend will that make me? ☺

jedi_sol 10-07-2014 09:02 PM

Quote:

Originally Posted by cowmeat (Post 449312)
Feel for you, bro!

My wife asked me on the way home last night what that "EPS" light was on Turtle's dash. I confessed that it was on because I had pulled the fuse to the electronic power steering so the battery would charge better and to give me better gas mileage.
Like five minutes later, she asked "does everybody that has one of these get that kind of gas mileage?" I replied "no, I actually have to work at it to get it, some people just drive theirs". And then she busted out with "wow, that's amazing"!

And so it begins . . . . .

Sometime on long trips, and she'll fall asleep. So that is my chance to eoc. Sometimes I don't bump start as smooth, she'll wake up and ask" did you just kill switch it jus now? 😡" then she rolls her eyes

jedi_sol 10-07-2014 09:04 PM

Quote:

Originally Posted by mcrews (Post 449369)
VERY NICE JOB!! (shouting from the rooftops!!!)

Am also impressed with the pictures. It is difficult to photograph things that are black.

I can thank the camera on the Samsung Galaxy s5 with its automatic HDR (hi dynamic range) the feature.

It basically takes 3 exposures and blends them together, that way you can achieve details in the dark and light areas at the same time.

Xist 10-08-2014 12:06 AM

Quote:

Originally Posted by jedi_sol (Post 449423)
That means I'll have to be dishonest to her. What kind of boyfriend will that make me? ☺

Normal? :D


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