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-   -   Basics of Pcv vacuum for Fuel vaporizer (https://ecomodder.com/forum/showthread.php/basics-pcv-vacuum-fuel-vaporizer-37053.html)

bradlington 11-30-2018 03:45 AM

Basics of Pcv vacuum for Fuel vaporizer
 
I see many are promoting vaporizers and have used myself with success.

One thing to note about the average user-- the vacuum is inversely proportional to the opening of the butterfly .
This being noted :
No foot on accelerator equates to max Vacuum.
Full acceleration-foot flat equates to low vacuum.

This means max vapor is being sucked in while idle and lowest when full throttle.

Has anyone use vapor in only cruise mode - manual or other - or made a way to inversely correct the relationship .

One could use a variable pump that can be controlled by an arduino or similar to monitor the vacuum.

Please share your ideas.
Thanks in advance
Brad

oil pan 4 11-30-2018 12:27 PM

Actually no you get the hugest vaccum when cruising down the road.
At idle typically you should expect to see around 13 to 15 inches of Hg. Cruising down the road with a light engine load you can see 18 to 22 inches of Hg.
Letting off the gas while rolling along can give over 25 inches of Hg.

Otherwise I'm pretty sure fuel vaporizers don't work.

bradlington 01-10-2020 03:30 PM

I have since installed a vacuum gauge to aid in my testing - Max vacuum is at idle and lowest is at WOT .
This is for my vehicle being a Subaru boxer ej251 non turbo

MeteorGray 01-15-2020 07:18 AM

That is typically what I see: max vacuum at idle of maybe 18 inches, zero at WOT, maybe 10 or so on the highway. Of course, getting off the throttle and coasting down can get it to maybe 25 inches or so.

This brings back fond memories of my long, long ago youth, when cars had vacuum-motivated windshield wipers. Typical scene: you're moving along at 60 mph on a two-lane road in a rain and come up to a guy moving at 50. So, you floor the go-peddle to pass him, and the windshield wipers freeze in place because there's no vacuum to operate them.

Passing blind on two-lane roads was a hoot.

Ecky 01-15-2020 07:46 AM

What is the function of a fuel vaporizer? Is this to add fuel to the air charge before the injectors fire? I've been doing a lot of engine tuning lately and it seems to me this would wreak havoc on AFR.

At high load most ECUs go into open loop, meaning vaporized fuel would not be accounted for and an engine would go very rich (wasting fuel). Ideally you wouldn't have any added fuel at high load.

vacuum is highest at DFCO, when the engine wants zero fuel, and a system that's adding fuel at this time is just dumping it out the exhaust.

If fuel is added proportional to vacuum, it would make it difficult for an ECU to apply fuel trims at part throttle low load. Usually, different conditions cause a fixed (e.g. -3%, +5%) difference in fueling needs, be it from temperature, humidity, w/e, and an ECU will apply a fixed trim to correct this - except in open loop zones of the fuel tables. If added fuel is variable with vacuum, AFR would be all over the place while driving.

What is the function of a fuel vaporizer and how is it supposed to bring benefits?

bradlington 01-15-2020 09:10 AM

A constant supply of vaporized fuel will reduce the injectors from staying open each session .
After install one should reset the ECU and most learning ECU's have a certain period where data is gathered and stored -thereafter the ECU is then in control under closed loop to provide the mapping under certain conditions.

The AFR is all over the place when people drive anyway - I have an additional wide band in my exhaust and I watch the AFR like a hawk .

One can use PCV but I would say from only my experience is that one ideally wants to add a constant flow of vapor in small increments via the throttle body .The ideal start would be that required at the the first step of IDLE off .

By doing so one can record the pulse width of injectors to make the decision to increase or not .Older carb vehicles were easier to do this to and modern ECU's are a lot more difficult to manipulate under closed conditions.

The airbox beginning is not always a good thing as on some vehicles there are additional inputs /outputs being the PCV system that shares the airbox .

ECU manipulation would help if that is at your disposal and you know what you are doing .

At the end of the day fuel in a vapor state is more efficient period.
Injectors spray droplets that are still many times larger than cracked fuel .

Perhaps the burning question (no pun ) is why did the motor industry force ECU systems .Perhaps it was not global warming but too many people getting close to amazing mileages per liter of fuel .

I have tried it on my vehicle and run a small genset on vapor and it works .

Ecky 01-15-2020 10:07 AM

ECUs still follow maps and tables, and make certain assumptions about the environment. The learning can only go so far - basically some table values can be modified, but it's not true "learning". It's only as clever and the engineer who designed the tables to be modified.

Regardless, ECUs have some tremendous advantages over analog systems. Some examples:

I can't speak for all engines, but for at least 30 years Honda has had greater than 99% efficient combustion of fuel, suggesting there is no issue with fuel atomization to be solved.

In my engine, there are some areas where very clever intake and exhaust design have increased the volumetric efficiency to over 110%. An ECU can be programmed to retard timing and add extra fuel locally to these specific regions, something which cannot be done (to my knowledge) in an analog system which follows linear or exponential curves. Using a carburetor on my engine would result in needing to run very rich over areas of the curve to compensate for zones of 100%+ volumetric efficiency, and needing to run excessively retarded timing over large areas of the rev range so that it's not too advanced in areas of high VE. Fueling doesn't always follow vacuum or curves, and there's a lot of use of having sensors that can give combustion exactly what it needs to be most efficient in every scenario.

I'm sure carburetors could be used with some very basic implementations of things like variable valve timing and variable valve lift, but I haven't the faintest idea how one would compensate for changes that result from having multiple cam profiles and 50+ degrees of intake and/or exhaust cam phasing. These systems boost both engine efficiency and power.

In many modern engines, fuel is intentionally added late during certain parts of the load/RPM map to ensure it doesn't spread homogeneously throughout the charge in the cylinder, but instead is locally rich around the spark plug when it fires. This rich zone allows the flame front to spread more quickly, leading to increased combustion speed. When combustion happens more quickly, ignition timing can happen later, meaning less negative work is being done against the rising piston. This allows engines to be lighter, more powerful and more efficient. You can read about some of these things here:

https://jalopnik.com/heres-how-toyot...ere-1824090404

I have a car in my driveway which can cruise at greater than 100mpg on the highway in a way that is repeatable, measurable, and understood. Fuel is already burnt completely, and electronic engine controls have increased thermal efficiency of gasoline engines from the 20's as seen in carburetor days to greater than 40% in some cases. In a well designed engine, I could see uncounted, vaporized homogeneous fuel/air charges being added in an uncontrolled manor only reducing efficiency. This may not apply to older designs, granted, but I'm highly skeptical of this showing positive effects on anything made in the last 10 years.

~

So, all of that said, and as skeptical as I am, I would love to see this work. Do you have any data on what has worked and what hasn't? Any idea on how and why?

Xist 01-15-2020 11:16 AM

My understanding is that the primary function of fuel vaporizers is to generate profit for the manufacturer.

bradlington 01-16-2020 02:38 AM

From your words you have already answered some of the questions , of which I still have many .
One has to ask why the early vehicles had gear shift timing that was adjustable by the driver on the fly .Same principle was used with aircraft - boost and cruise control.

The same principle has been used by some innovators tinkering with vapor and other methods to adjust by fuzzy human logic for efficiency .
The vacuum negative feedback resulted in being able to drive without the driver having to manually adjust - this made sense for demand but lead to the decades of cloak and dagger by manufacturers on how they do things and why.

I have one shortfall in that my vehicle is 1999 /2000 - sold as 2001 but the ECU is a closed shop in terms of people that have truly reverse engineered it . Over and above this the ECU does not spit out mpg in real time so my notes ,recordings and long term notes would not satisfy any scrutiny .
Here is what I think and only my interpretation and limited understanding :
Long term aims to move the industry away from the user ,home experimenter from gaining 100 knowledge of the inner workings of any ECU design .

Having said this going to Fuel injection and then direct injection showed that the industry was in a race to get the beneficial acceleration scores closer to public demand .

Going back to the manual timing and vapor - there is some lag in the sense that good vapor systems that are not pressurized for high speed delivery can have as an inherent part of the system .Slow acceleration and manual air control together with the vapor is key .
Looking at history ,the era when vapor carbs were becoming successful in delivery outstanding mpg figures, the change happened to follow the fuel injection design and OBD world adoption .

As far as mods go I can list them but they are for interest and I will not support any tech results or fugures. All I can say is never ending and ongoing projects .
List of my changes :
Exhaust -replaced original to free flow with Cowley straight through .
Cat delete-
HHO - hho supply to Throttle body intake controlled by manual PWM control . I am using KOH (Potassium Hydroxide as electrolyte)
AFR-On-board addition wide band O2 sensor for monitoring real time driving AFR .
Manifold Pressure gauge- for on-board driver monitoring.
Efie- Manual dual control for manifold offset
Fuel Heat exchange-My own design have not seen before on internet.This innovation is neater than the old school radiator or exhaust copper pipe versions .
PCV delete- Not common on boxer engines - filtered ports.
IAT -Internal air temp -Manual switch and offset adjustment .

Changes used already and to be added in near short term :
Water ultrasonic vaporizer
Fuel vaporizer - new design for heat cracking being made before adding .

One has to ask why vehicles in the early 1900's with such large bodies and weight still had really good efficiency out of the engine as far as BTU per liter of fuel .
Same family vehicle many decades later - third of the weight have same l/100 km consumption but the public are into believing that the efficiency is up high and non the wiser .
People in my country and many others spend a vast quantity of disposable income on cost of fuel to travel to and from work with no public transport to offset the choice .
My testing involved a 97 km round trip to work and back every day for over 10 years .
This was an amazing opportunity to do my testing and achieve some stats on my changes along the way .
Since being retrenched and without work ,my long distance testing has been somewhat limited but this has not stopped me trying to improve what I already have .
One day I think steam may make a return to direct drive type hybrids - instant power from zero up and no noise - may be a while though as this would mean industry would lose the fuel demand and every war runs on fuel .

In my changes along the way there were times when I thought "what have I done" am I going to blow my engine ,but for ten years travelling my vehicle was off the road for one day due to a clutch master slave repair which if I had the correct honing stones I could have negated this one .
Some figures since the first automobiles to current standings have not changed at the base line - same consumption city and highway - yet public truly believe modern cars are efficient .

Ecky 01-16-2020 08:44 AM

I'll give some thoughts on some other points in that case! Some will be opinion, some speculation.

Quote:

Originally Posted by bradlington (Post 615199)
One has to ask why the early vehicles had gear shift timing that was adjustable by the driver on the fly .Same principle was used with aircraft - boost and cruise control.


I personally like to have more control over variables; it's why I have an aftermarket ECU. If I were to take a guess at this, it's probably some combination of 1) Drivers can now basically control shift points entirely with the go pedal. Press it harder and the shift point moves higher, prioritizing acceleration. Also, 2) Most people either don't touch these things, or set them to very suboptimal settings. Engineers are pretty sure they're smarter than the average driver now, and have no issue with taking some things out of drivers' hands.

Quote:

Originally Posted by bradlington (Post 615199)
The same principle has been used by some innovators tinkering with vapor and other methods to adjust by fuzzy human logic for efficiency .
The vacuum negative feedback resulted in being able to drive without the driver having to manually adjust - this made sense for demand but lead to the decades of cloak and dagger by manufacturers on how they do things and why.


This made a lot of sense when systems were very basic/primitive, but for a long time cars did not have DFCO either - something vapor systems do not allow. ECUs can now call for the delivery of fuel as-needed, sometimes following very closely to how carbs did and other times very differently - as needed.

Quote:

Originally Posted by bradlington (Post 615199)
I have one shortfall in that my vehicle is 1999 /2000 - sold as 2001 but the ECU is a closed shop in terms of people that have truly reverse engineered it . Over and above this the ECU does not spit out mpg in real time so my notes ,recordings and long term notes would not satisfy any scrutiny .


On a 1999/2000 you could add an OBD II device like a Scan Gauge or UltraGauge. The forum is actually having a give-away for one of these right now. They do a pretty good job of approximating fuel.

If you want to get something more exact, you can pick up the parts to assemble an MPGuino very easily, which can count the fuel going through your injectors and is far more accurate when AFR varies, often coming to within 1%. I have one in my car and love it! It won't however, be able to account for fuel you're side-loading, such as with your vapor system or HHO. You would need to manually calculate fuel added this way and add that to your usage/expenses.


Quote:

Originally Posted by bradlington (Post 615199)
Here is what I think and only my interpretation and limited understanding :
Long term aims to move the industry away from the user ,home experimenter from gaining 100 knowledge of the inner workings of any ECU design .


Agreed. I believe it's actually federally illegal in the US to crack or replace an ECU in most cases, because it's "tampering with emissions systems". I can understand and appreciate emissions laws here (pollution and smog have improved dramatically in the last 40 years) while at the same time still bristling at a lack of my ability to change things.


Quote:

Originally Posted by bradlington (Post 615199)
Having said this going to Fuel injection and then direct injection showed that the industry was in a race to get the beneficial acceleration scores closer to public demand .

Going back to the manual timing and vapor - there is some lag in the sense that good vapor systems that are not pressurized for high speed delivery can have as an inherent part of the system .Slow acceleration and manual air control together with the vapor is key .
Looking at history ,the era when vapor carbs were becoming successful in delivery outstanding mpg figures, the change happened to follow the fuel injection design and OBD world adoption .


I've seen some vehicles with carbs that have some pretty good efficiency in narrow areas of the map, but it's hard for carbs to deliver the best of both worlds like electronic control can. With ECUs, there really isn't a whole lot left on the table in terms of tuning and improvement, unless you want to make some intentional sacrifices, such as increased pollution or engine longevity. There's no guesswork with it anymore.


Quote:

Originally Posted by bradlington (Post 615199)
As far as mods go I can list them but they are for interest and I will not support any tech results or fugures. All I can say is never ending and ongoing projects .
List of my changes :
Exhaust -replaced original to free flow with Cowley straight through .
Cat delete-
HHO - hho supply to Throttle body intake controlled by manual PWM control . I am using KOH (Potassium Hydroxide as electrolyte)
AFR-On-board addition wide band O2 sensor for monitoring real time driving AFR .
Manifold Pressure gauge- for on-board driver monitoring.
Efie- Manual dual control for manifold offset
Fuel Heat exchange-My own design have not seen before on internet.This innovation is neater than the old school radiator or exhaust copper pipe versions .
PCV delete- Not common on boxer engines - filtered ports.
IAT -Internal air temp -Manual switch and offset adjustment .

Changes used already and to be added in near short term :
Water ultrasonic vaporizer
Fuel vaporizer - new design for heat cracking being made before adding .


I recently read a peer-reviewed article showing positive benefits from the addition of hydrogen to intake charge. It showed faster combustion speeds than gasoline alone - which is good for both engine longevity and efficiency. However, effects were not really noticeable until around 6%. With hydrogen at atmospheric pressure, I'd estimate 6% hydrogen at atmospheric pressure to be around 360 liters per minute at high load, and perhaps 60-180 liters cruising. I can't see being able to do this without a pressurized tank.


Quote:

Originally Posted by bradlington (Post 615199)
One has to ask why vehicles in the early 1900's with such large bodies and weight still had really good efficiency out of the engine as far as BTU per liter of fuel .
Same family vehicle many decades later - third of the weight have same l/100 km consumption but the public are into believing that the efficiency is up high and non the wiser .


I don't know that this is actually true. The Ford Model T was mid-teens MPG, maybe ~15 average. However, this vehicle only weighed 900lbs and traveled no more than 40mph.

Starting in the late 30's and for decades after, the VW Beetle weighed in around 1650lbs. We still have these on the roads today and can see the fuel economy. Most people get around 23-25mpg, and they're not doing 65-70 on the highway.

In the 80's you could buy a Honda Civic which had a combined rating of ~26mpg, and weighed around 1800lbs. Maybe people did better than their EPA ratings, but not with the really equipped models.

The 88 Honda CRX HF was a 2 seater also weighing in around 1800lbs. It was rated for 44mpg combined, but this was, if I recall, without power steering or air conditioning.

Today you can buy a 4000lb 5 passenger car which will cruise at 45-50mpg at 65mpg with air conditioning, power steering, sound dampening, etc. etc., so I'm inclined to believe these fuel economy numbers from the past are revisionist history.

One thing that may really apply however was emissions. Gasoline used to have lead in it as a knock inhibitor, which allowed much higher compression ratios. Every point of compression is worth on average 2.5-3% fuel economy AND power, and I want to say some vehicles lost 4-5 points of compression when lead was removed. It's pretty clear to me why we shouldn't be blowing lead out of the tail pipes of hundreds of millions of vehicles, but also unfortunate we didn't have anything to replace it as an octane booster. My father claimed his 69 Camaro would get close to 30mpg on the highway (maybe 26-28mpg) at 55mph, and this was a pre-emissions vehicle, so no catalyst and a high compression ratio.

MeteorGray 01-16-2020 09:50 AM

My Mazda3 with variable valve timing and other goodies has a compression ratio of 13:1 and runs on regular gas, and in Europe the same engine is rated at 14:1, which is allowable there due to the higher octane of European RUG.

So, with proper engine valve and timing and etc. controls, modern cars are able to enjoy high compression efficiency and power.

I've found modern cars to be much more efficient than the ones I drove in the 50s, by a factor of two or three to one.

bradlington 01-16-2020 09:59 AM

All noted and thank for some of the comments - have some more thoghts to ponder over .

As far as the HHO - any combine accululative aid that can assist will make the end result .
Aquatune claim a 60%/40% HHO to water combination make their product work and some (perhaps same as running HHO plus water vaporized via ultrasonic .
Some misconceptions on the HHO is that it is being used as a fuel replacement - most of situations like myself it is a fuel enhancer only to assist the fuel burn and flame wavefront allowing for some benefits .

I had a look at the MPduino a while back and will have a relook into it .I am familiar with pi's and have done some arduino prodject so it should be interesting .

Do the very modern crs after 2010 measure the actual temperature of the fuel being delivered , reason is on carb setups a change in 20 degrees on the fuel can change AFR about 2 AFR .

Ecky 01-16-2020 10:09 AM

To my knowledge, if the flame front speed changes, ignition timing needs to change or it will, in theory, have a negative result. No ECU I know of does this automatically. If ignition timing is set to optimal for gasoline's flame speed, a faster flame speed will result in peak pressure too early and you'll have more negative work pushing against the piston on the end of the compression stroke, so ignition needs to be retarded. If this is done and the flame speed is really affected in a measurable way, it could help as much as 1-2%.

~

The ECU in my Honda has a compensation table for air, fuel and water temperatures. Fuel temperature has virtually no effect on AFR - it's actually far less than the effect of humidity. I believe this is because the mass of the fuel is so small, the intake manifold is heated, and fuel gets up to air temperature within milliseconds.

bradlington 01-16-2020 10:19 AM

Which version of code of MGuino do you use - i see there are a few and the one has I suppose most if not all what a scanguage can do .
This one is also listed on ecomodders:
t vago's version of MPGuino
Do you have any pictures of your Mguino setup in your vehicle?

Ecky 01-16-2020 10:35 AM

Years ago I assembled my own using an Arduino, and used the upper one from this page:

https://ecomodder.com/wiki/MPGuino

The one in my current car is a pre-made one. I bought the parts to assemble a new one but managed to get a pre-assembled from a forum member right before I started assembly.

The functionality for all of these is close to the same. Here's what mine looks like right now:

https://i.imgur.com/gbEGMNwl.jpg

bradlington 01-16-2020 11:46 AM

Very nice- I have a DMR mmdvm hotspot which uses the Nextion screen 3 or 3.2 inch which is touch screen so I can rob that to do a nice one in my vehicle in future , but for now I will do a 16x2 as a start as refinement can come later .

pgfpro 01-17-2020 10:25 AM

Brad what A/F ratio are you seeing when the Fuel Vaporizer is enabled?

bradlington 01-20-2020 12:14 PM

Updated - I have put together the MPGuino on an arduino and all appears to be functional .
Next step is to change the code from indicating gallons to Liters - any pointers --I know I read it somewhere .

Ecky 01-20-2020 12:38 PM

I seem to recall the first time I booted mine up, it asked if units should be metric or not. Looking through the code, there are a few dozen flags for metric units. Try re-uploading the software and see if you're prompted for that.

bradlington 01-20-2020 02:14 PM

Update:
Did not take me long to figure out how to manipulate the code.

(1) I forced the program to boot up as default in metric by changing the following value from a 1 to a 2 under mpguino.conf file.(This was for version v0.97 credit to Meelis .)

#define CFG_UNITS 2 /* 1=US 2=METRIC */

(2) Changed start up text to display my name and vehicle and vehicle model .Mine now reads at same time :
Bradley top string on LCD
Subaru Legacy bottom string on LCD

(3) Changed Text startup to 5 seconds as the previous 1500 ms was very short .
All good and now to test it on the bench for a day or two and find a good mounting for it .

As mentioned I am using the arduino UNO as I was stuck on drivers for my arduino due boards and they were not being detected-thanks WINdoff.

With this I am hoping to be able to read real time especially when I am doing so much changes and a full tank of fuel is way too long to measure and react .

elhigh 01-20-2020 05:26 PM

You're putting a semigluteal carb in your intake is what you're doing. Any perceived mileage improvement - especially if you're just reading computer estimates on the instrument panel - is going to be completely wrong due to the added fuel in the vaporizer not being monitored by the computer.

Ecky 01-20-2020 07:11 PM

Be aware that you will need to run a full tank through it to calibrate it, possibly two. I think I had mine within 1% after my second calibration. But until then it can at least show relative savings. For instance, you might let it idle and toggle the hydrogen system on and off and observe the measured gallons per hour, to see exactly how much difference there is in gasoline usage.

bradlington 01-21-2020 05:06 AM

Yes at this time my fuel vapor system is disconnected .

Once my vapor system is back in I can then monitor and record the results in a more real time situation .

I do agree it may take a a tank of fuel or two to really get the accuracy down to precision status , but in the meantime the base is something to work with .

For interest I did another project on my radio side and one can place two LCD units (or more) in parallel.This project I did use the I2C protocol but should work with parallel as the comms is essentially uni-directional .

This would be neat so the co driver can record same information simultaneously .Yesterday I had my son in the passenger seat relaying STFT percentages and injector pulse width as I was driving - was quite interesting .

bradlington 01-21-2020 07:26 AM

Something I do want to do is change the way the various menu's start.

It starts on CUSTOM -This is still strictly miles and gallons - missing code in arduino for liters and kilometers.

I would prefer to have instant L/100km to be the first on the screen or I will have to press the buttons for this each time I power up .

Alternately leave on permanently but still to measure stand by current drain once installed.

May also wave the pwm screen brightness to a pot on the unit for quick change as it also defaults to no backlight on start-up .If I do this then I lose the power save so will again check what I want to do long term.

Fortunately I found a monitoring point under the dash that is used for factory diagnostics on the VSS but injector I will have to go through firewall to harness or alternately T-in on ECU inside cab .

racprops 01-24-2020 10:20 PM

bradington...you have not said what all this has done in improving your MPG. What was your car doing when you started?? And what is your best during you best days/week??

I tested HHO on a 2000 Mercury grand Marques, I got nothing.

That car got 30MPG @ 65MPH I first drove 300 Miles stock to confirm 30MPG @ 65MPH..then did testing with a flying reading, as in I hit 65MPH hit cruse and reset my MPGunio and read the MPG until pull off and turn around.

The only thing that worked was running a 16.4 A/F ratio and that gave 35MPG at 65MPH.

And the most HHO I was able to get was 6 liters per minute, and that drew 30 AMPs and was draining my battery and could not be used after dark.

I tested three HHO systems none worked. I even got a bottle of pure hydrogen and it made no differences...And I had the eifi system to tune every important sensor.

I also had exhaust temp monitors and injector duty cycle read outs.

Cold gas vaporizers can only pull the light parts of gasoline leaving you with sludge...

Hot gas vaporizers are VERY dangerous and can blow up your car.

Rich

bradlington 01-25-2020 03:47 PM

All noted and very true what you are saying .

I was not happy with the recent tank having 15,8 l /100 km - had heart failure when I filled up .

With this I took the decision to roll back .

1-Removed direct Cone filter - back to airbox.
2-Undid the PCV delete and filters, back to standard PCV workings.
3-Removed O2 efie as batteries were soft .
4-Removed fuel heater .(cause of the high fuel use without ECU compensation .)

What I did find in my recent investigation with a CRP 123 monitoring the pulse length is that the increase in pulse lengths with different loads on engine at idle .
This included aircon
drive lights
fog lights and
bright lights .

Interesting how the pulse length increases as the load on the engine is increased .

On my vehicle with no - load in neutral the pulse length remains constant through the rpm range up to 3000rpm .
Loads play the important part of the whole fuel economy issue .

Without my being able to re-map , I have been trying to curve something is not possible .
My last 6,58 l /100 km was highway driving using 15-16 :1 AFR by manually adjusting the MAP offset .

Back to drawing board .

racprops 01-25-2020 04:36 PM

Quote:

Originally Posted by bradlington (Post 616028)
All noted and very true what you are saying .

I was not happy with the recent tank having 15,8 l /100 km - had heart failure when I filled up .

With this I took the decision to roll back .

1-Removed direct Cone filter - back to airbox.

As a old timer I saw racers adding large hoses to their air filters and running them to the front and removing the high beam head lights to get fresh COLD air into the engines. Modern air boxes do that, those so called cold air filters allow the engine to breath under the hood hot air. The old idea of hot air burning fuel better may work with carbs but with injection it does not seem to work...cold air makes more HP and power seems to help MPG.

2-Undid the PCV delete and filters, back to standard PCV workings.
3-Removed O2 efie as batteries were soft

Here is one thing I learned you want to control the O2 BEHIND the cat...it controls fuel more that the first O2 sensor...

4-Removed fuel heater .(cause of the high fuel use without ECU compensation .)

Hot fuel is suppose to vaporize better...I would revisit that.

What I did find in my recent investigation with a CRP 123 monitoring the pulse length is that the increase in pulse lengths with different loads on engine at idle .
This included aircon
drive lights
fog lights and
bright lights .

Interesting how the pulse length increases as the load on the engine is increased .

On my vehicle with no - load in neutral the pulse length remains constant through the rpm range up to 3000rpm .
Loads play the important part of the whole fuel economy issue .

Without my being able to re-map , I have been trying to curve something is not possible .
My last 6,58 l /100 km was highway driving using 15-16 :1 AFR by manually adjusting the MAP offset .

Back to drawing board .

I was unable to cause any real change with my MAF system controller.

I was able to see what 16.4 would do by a laptop and a device by Zentronics which gave a Air /Fuel ratio readout and included a adjustment to change the A/F ratios. But as it took a number of mouse clicks for the two banks it was not something I wanted or could use daily.

Look up highway model pertaining to the 85 to 90s Camaros at https://www.thirdgen.org/forums/

That was where I found out about this hidden feature in their TPI PCMs...when turned the got 30 to 35 MPG highway, VS stock's 20/25...

Program faded in when condition's was good: light throttle and low load and would fad out when the above changed, with no bumps or feeling..smoothly.

I will be running such a system on my 383 in my van.

Another one I want to try is adding more EGR gasses, to A) reburn what was not burned the first time though the engine and as a way to displace incoming air and fuel and to lower chamber temps when running lean burns.

One last word of advice: Do only one change at a time and test and test it to be sure it helped.

Then do the next and test and test to see if it helped more or took away.

And so on with each idea.

Good luck.

Rich

bradlington 01-26-2020 01:41 PM

Thanks for all the information and time taken to relay .

Yes Fuel heater I will definately revisit as I was cock-sure after all the reading that it would give me a good start .

Firstly I was smelling much fuel in the engine bay and this was my main concern .
At one stage I thought I may have damaged injector seals OR have a stuck open injector .I was really worried .

So yes one thing at a time .If you are not aware of my fuel heater implementation - my manual required a radiator last year so I decided to go for the auto radiator which has the transmission heat exchanger built in in the base of the unit .
This I routed the fuel through and it did get nice and hot .

Again I was a bit concerned with cavitation which I could feel on the re-routed pipes .Also flow rate of heated fuel is another question mark .

When I do revisit I will heat the fuel via a long copper tube in order to reevaluate the impact with incremental steps .

My ongoing issue is my ECU is not really supported by any of the fancy phone apps and very little support is on the net .This is the major frustrating thing about my model .
regards

racprops 01-26-2020 03:12 PM

Your welcome, always interested in making some of these ideas work.

Here is a few more ideas.

The use of the transmission cooler is a fair idea, but you’re limited to only 195 degrees, IE the thermostat’s control temp.

The real question is what is the best temperature for fuel that will promote better vaporizing and not harm the injectors…??

Another old idea was an oil vapor separator allowing the engine to then draw in the lighter elements of this vapor and burn it as well.

And another one is to draw into the engine the gasoline vapor from the cars vapor recovery system. (I suggests looking this one up.)

As for PCMs check these out:

https://www.ebay.com/sch/i.html?_fro...olers&_sacat=0

Especially this one…

https://www.ebay.com/itm/Narrow-Band...75.c100623.m-1

I cannot say if they work, but they might…they claim to allow you to change the sensors feed to the PCM.

This one has New Thermostat Switching at proper operating temperature Tstat (Thermostat sensor) Quad “True Digital” Signal EFIE handles up to 4-02 Sensors
Adaptive Control for adapting to the Newer 25ms. Oxygen Sensors MAF/MAP Control for for leaning your fuel flow to your engine. IAT Control for adjusting and retarding your ignition timing. CTS Control for forcing your ECU to select leaner fuel mapping. Automatic Sequential Switching, following the ECU chain of command Take Control of your ECU and AFR.

I would try using one of these WITHOUT any HHO...HHo systems are a mess..I tried a few and they are just crap.

BUT tune with one of these alone and see what happens.

And as always good luck.

Rich

bradlington 01-28-2020 01:58 AM

Thanks for the information .

Yes I have a PWM to control the HHO which is mounted in the drive area.
I have an Efie ,MAP enhancer and IAT control .

My ECU is the really clever and throw what you want at it and it corrects itself .
Only the MAP enhancer allows some leeway where on open road I can lean out if under slight load ,otherwise it slowly corrects back to 14,7 on my aftermarket AFR .

The only way I am going to gain anything is altering my mapping which there is a good offset BUT my ECU there are no stock maps available and even the big professional tuning companies are not wanting to touch this year / model .Same response from many - not supported OR our software does not support that year .

The heated fuel is still something to consider with proper testing .I was really worried about the and loss of economy last time so rolled back .

For now I have some other priorities so the car mods are going to take a secondary focus for a while .

racprops 01-28-2020 06:08 AM

Quote:

Originally Posted by bradlington (Post 616173)
Thanks for the information .

Yes I have a PWM to control the HHO which is mounted in the drive area.
I have an Efie ,MAP enhancer and IAT control .

My ECU is the really clever and throw what you want at it and it corrects itself .
Only the MAP enhancer allows some leeway where on open road I can lean out if under slight load ,otherwise it slowly corrects back to 14,7 on my aftermarket AFR .

Yes that is the fuel trims correcting things, you need to override the back post cat O2s.

The only way I am going to gain anything is altering my mapping which there is a good offset BUT my ECU there are no stock maps available and even the big professional tuning companies are not wanting to touch this year / model .Same response from many - not supported OR our software does not support that year .

The heated fuel is still something to consider with proper testing .I was really worried about the and loss of economy last time so rolled back .

For now I have some other priorities so the car mods are going to take a secondary focus for a while .

The problem is you need to hold back the changes UNTIL after the car has started, the PCM does a pre-flight as it turns on and all your changes are added in and thus canceled out. That is why the maker of the narrow band Efie has the themo switch to turn it on after the car has warmed up. An earlier model had a timer.

I fully understand about life getting in the way of fixing up a car.

Well best of luck.

Drive carefully.

Rich

bradlington 01-28-2020 06:15 AM

Noted on the delays.
Yes this has been something as a question mark .Later efies added that delay timer .
Earlier discussions were max out the HHO production - later - is hold back and try slow increments .

The best way would probably have an output from ECU indicating "closed loop" mapping status , in turn can then place hho into operation .

Yip we need to focus on some matters here but never the less these forums make for interesting exchange of information .
Thanks Brad


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