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-   -   Discussion thread for: Michelin "Tweel" (https://ecomodder.com/forum/showthread.php/discussion-thread-michelin-tweel-7368.html)

Christ 03-05-2009 12:48 AM

Discussion thread for: Michelin "Tweel"
 
As the title states, I'd like to get an "at-length" discussion going to ascertain the possible benefits and downfalls of the newest product in development at Michelin's South Carolina plant: the Tweel.

So named for it's odd design, which looks like the lowest profile tire you've ever seen, on a wheel with more spokes than it should have.

If you're not yet familiar with this marvel of the automotive world, I welcome you to click on the picture below, where you will find the first 20 images in a Google Image Search for the term "Tweel".

Ok - so it's not really that new... it's actually going on three years since it started in R&D... so why haven't we seen it yet? I have a feeling we soon will...

http://servicesv2.webmichelin.com/fr...mentCode=49716

cfg83 03-05-2009 01:01 AM

Christ -

This sounds like a thread for CapriRacer. I don't know anything specific. I first read about it here :

Car Bibles : The Wheel and Tyre Bible Page 1 of 2
Quote:

In 2005, Michelin unveiled their "Tweel" concept - a word made up of the combination of Tyre and Wheel. After decades of riding around on air-filled tyres, Michelin would like to convince us that there is a better way. They're working on a totally air-less tyre. Airless = puncture proof. The Tweel is the creation of Michelin's American technology centre - no doubt working with the sound of the Ford Explorer / Bridgestone Firestone lawsuit still ringing in their ears.
The Tweel is a combined single-piece tyre and wheel combination, hence the name, though it actually begins as an assembly of four pieces bonded together: the hub, a polyurethane spoke section, a "shear band" surrounding the spokes, and the tread band - the rubber layer that wraps around the circumference and touches the road. The Tweel's hub functions just like your everyday wheel right now - a rigid attachment point to the axle. The polyurethane spokes are flexible to help absorb road impacts. These act sort of like the sidewall in a current tyre. But turn a tweel side-on and you can see right through it. The shear band surrounding the spokes effectively takes the place of the air pressure, distributing the load. Finally, the tread is similar in appearance to a conventional tyre. The image on the right is my own rendering based on the teeny tiny images I found from the Michelin press release. It gives you some idea what the new Tweel could look like.
One of the basic shortcomings of a tyre filled with air is that the inflation pressure is distributed equally around the tire, both up and down (vertically) as well as side-to side (laterally). That property keeps the tire round, but it also means that raising the pressure to improve cornering - increasing lateral stiffness - also adds up-down stiffness, making the ride harsher. With the Tweel's injection-molded spokes, those characteristics are no longer linked. Only the spokes toward the bottom of the tyre at any point in its rotation are determining the grip / ride quality. Those spokes rotating around the top of the tyre are free to flex to full extension without affecting the grip or ride quality.
The Tweel offers a number of benefits beyond the obvious attraction of being impervious to nails in the road. The tread will last two to three times as long as today's radial tires, Michelin says, and when it does wear thin it can be retreaded. For manufacturers, the Tweel offers an opportunity to reduce the number of parts, eliminating most of the 23 components of a typical new tire as well as the costly air-pressure monitors now required on all new vehicles in the United States. (See TPMS below).
Another benefit? No spare wheels. That leaves more room for boot/trunk space, and reduces the carried weight in the vehicle.
Reporters who took the change to drive an Audi A4 sedan equipped with Tweels early in 2005 complained of harsh vibration and an overly noisy ride. Michelin are well aware of these shortfalls - mostly due to vibration in the spoke system. (They admit they're in extremely-alpha-test mode.) Another problem is that the wheels transmit a lot more force and vibration into the cabin than regular tyres. A plus point though is cornering ability. Because of the rigidity of the spokes and the lack of a flexing sidewall, cornering grip, response and feel is excellent.
There are other negatives: the flexibility, at this early stage, contributes to greater friction, though it is within 5% of that generated by a conventional radial tyre. And so far, the Tweel is no lighter than the tyre and wheel it replaces. Almost everything else about the Tweel is undetermined at this early stage of development, including serious matters like cost and frivolous questions like the possibilities of chrome-plating. Either way, it's a promising look into the future.
Tweels are being tested out on the iBot - Dean Kamen's (the Segway inventor) new prototype wheelchair, and by the military. The military are interested because the Tweel is incredibly resistant to damage, even caused by explosions. Michelin hope to bring this technology to everyday road car use, construction equipment, and potentially even aircraft tyres.

CarloSW2

Bicycle Bob 03-05-2009 01:39 AM

Ahh, a new picture, this time on a road-builder, not a road-runner. That seems sensible. I think the problems were heat, rolling resistance and noise, but it can be looked up.

Frank Lee 03-05-2009 02:06 AM

Another: Nu-Teck Manufacture of Airless Puncture Proof No Flat Tires

Michelin isn't the first.

Anyway... I think airless would be great when they get them to work. Apparently it's TOO MUCH EFFORT to keep tires full of air? I see way low tires on the street every day.

almightybmw 03-05-2009 02:15 AM

From what I remember reading in a post last summer they are using this on heavy equipment where the short comings aren't noticed as much. There is a company that has taken the tweel design and modified it to a honeycomb pattern. It evens out the pressure and smooths the ride slightly. I can't remember where I read about it though; it was last semester sometime, fall '08. Was either jalopnik, treehugger, or autoblog I read it on.

tasdrouille 03-05-2009 07:46 AM

Looks like you'd have fun keeping it clear of snow so it stays balanced in the winter.

MazdaMatt 03-05-2009 08:14 AM

yeah... not for use in canada... park with a wheel in a driveway groove and it'll be iced THROUGH by morning... I'm sure they could mix the designs and give it a flexible structurally-irrelevent sidewall just for protection from snow and squirrels getting caught in it. Although, as a summer tire in canada, it makes sense - especially with its alleged cornering ability and "cool factor".

A sidewall would also help with the "air blender" that i'm sure ecomodders will point out.

Lasting twice as long means half as many tires in the landfill, too. And since it is injection moulded isntead of many layers of belts, i'm sure it could just be shredded, melted and become new again.

Frank Lee 03-05-2009 08:32 AM

Several years ago we fitted airless tires to the scrapyard bobcat. I never knew what brand they were though. Ride was rough as ****, but no more flats.

dcb 03-05-2009 09:56 AM

needs sidewalls so they don't chew up the air.

Shawn D. 03-05-2009 10:35 AM

Dang, how many times is someone going to "discover" the Tweel and start a discussion about it? This happens on every board I'm on! :p

NeilBlanchard 03-05-2009 01:12 PM

Hi,

I think that a composite tire/rim would be fine if it could have vanishingly low rolling resistance, good aerodynamics, and if the suspension was tuned to work with it.

As it stands now, the aero drag would be a deal killer, and the amount of sand/ice/snow that would build up on the inside would also be a deal breaker.

wyatt 03-05-2009 01:37 PM

Quote:

Originally Posted by almightybmw (Post 91014)
From what I remember reading in a post last summer they are using this on heavy equipment where the short comings aren't noticed as much. There is a company that has taken the tweel design and modified it to a honeycomb pattern. It evens out the pressure and smooths the ride slightly. I can't remember where I read about it though; it was last semester sometime, fall '08. Was either jalopnik, treehugger, or autoblog I read it on.

I think you mean Resilient Technologies out of Wausau, Wisconsin. As far as I can tell, they are for military Humvees at this point. Not sure about the downsides, but I would imagine that if your tire got shot in Iraq and these allowed you to make it back to base, they would be worth their weight in gold to you.

almightybmw 03-05-2009 02:53 PM

Quote:

Originally Posted by wyatt (Post 91102)
I think you mean Resilient Technologies out of Wausau, Wisconsin. As far as I can tell, they are for military Humvees at this point. Not sure about the downsides, but I would imagine that if your tire got shot in Iraq and these allowed you to make it back to base, they would be worth their weight in gold to you.

Yeap, that's the one. Seems like a better design, although with mud and snow pack I doubt the military cares as much; just drive the piss out of it anyways. Sand and loose dirt are about all I'd want in there. I'd bet the way the tire deflects under pressure it would loosen out anything stuck in there.

shovel 03-05-2009 03:00 PM

the biggest concern I see with any consumable, safety-related automotive product is consumer ignorance.

As was pointed out, there are entire cities worth of adult humans unable to wrap their brain around the concept of keeping their tires inflated. Every single day I'm behind at least one car with a tire so low it's making the car pitch to the side... and worn well enough to indicate it's been like that for weeks. Generally when I pass this moving hazard I look over and see the driver's vacuous glazed eyes... well, they have drivers' licenses too.

At least when the tire finally pops they do have to confront the fact that it needs to be replaced.

What of the tweel? Does it have a consistent/predictable/"safe"? failure point when it has outlived its usefulness or been damaged as a result of collision, abuse, or chance encounter with debris?

vtec-e 03-05-2009 09:28 PM

Yup. I had a mate call in one day with the tread gone on a front tire. I checked pressure and there was none! It was a run flat! He didn't know it was and neither did i as there was nothing written on the sidewall to that effect.
So here is a tire designed to get you home in an emergency and still people push it beyond the limits.
I think there is merit in the tweel but all the above problems need to be addressed for it to work. And i sure hope we get the option of choosing a tire with a "higher pressure" if you know what i mean. It'll be no use to us with a simulated 32 psi will it?

ollie

Frank Lee 03-05-2009 10:04 PM

Depends on the R.R.

NeilBlanchard 03-06-2009 07:43 AM

Hello,

Quote:

Originally Posted by almightybmw (Post 91125)
Yeap, that's the one. Seems like a better design, although with mud and snow pack I doubt the military cares as much; just drive the piss out of it anyways. Sand and loose dirt are about all I'd want in there. I'd bet the way the tire deflects under pressure it would loosen out anything stuck in there.

I think you are underestimating the power of centrifugal force!

Frank Lee 03-06-2009 08:38 AM

I don't think a faux sidewall for the purpose of keeping gook out is a big technical hurdle.

They wouldn't want to show such a thing in their early publicity shots because that wouldn't be at all eyecatching.

almightybmw 03-07-2009 12:38 PM

Quote:

Originally Posted by NeilBlanchard (Post 91241)
Hello,



I think you are underestimating the power of centrifugal force!

Nope, certainly ain't! I've driven from Fairbanks to Anchorage, (AK) with snow packed in my steel rims. It did not come out.

Somewhere I have a picture of snow/ice/dirty water buildup on my GP from a recent road trip. The centrifugal force created an amazing design on the rims spreading out from the lug nuts. It was like watching icicles form at 90* arcs. I'm sure you can imagine what it looked like. Anyways, it didn't fly off, it held on for about 350 miles, Denver to Northern WY. I'm sure it re-accumulated along the way, but I was watching it with my mirrors since Fort Collins, CO.

I'll see if I can find the pictures....

almightybmw 03-07-2009 01:03 PM

1 Attachment(s)
Okay, the thumbnail is a picture from going to Seattle, stopped at Cour De 'Alene for fuel. You can see the mild beginnings.

Here we go for the stop at Sheridan, WY:
http://lh3.ggpht.com/_dNGPTC1J5JE/R3...2/DSCN8624.JPG


Granted this is ice buildup, not snowpack. But nevertheless I still feel the buildup would create problems. A cover would solve that easily, AFTER the awesome PR pictures have been taken.

vtec-e 03-07-2009 02:38 PM

Those wheel nuts are going all Ben Hur on you!

Christ 03-08-2009 08:38 PM

So this got taken up pretty quickly here LOL...

My opinions on it, be them educated or purely superficial:

1. Great technology, regardless of the perceived "hard ride"... c'mon... pump your tires to 50 PSI and tell me you're going to be mad about a hard ride??
2. Rolling resistance is greatly reduced by the lack of a flexible sidewall, which means that even though the tire is "flattening" at the bottom, it's only flexing on a single axis, as opposed to the sidewall's flexion, which occurs at every possible angle in all 3 dimensions, over a larger surface area.
3. The "fan" problem. Well, adding a sidewall kinda kills the RR part... so how about making them so that they "suck" air from under the car, blasting it outward? Does that work? Would that create another aero problem?
4. Recyclable: Well, with standard tires, it's not the "can't separate materials" that makes them not a candidate for recycling... it's the fact that they're vulcanized. You can't recycle Vulcanized rubber into non-vulcanized rubber, apparently. And to make tires, you need non-vulcanized rubber. It's also just plain not cost-effective to separate all the diff materials. Chances are, the Tweel is going to be an impregnated (not fully rubber) wheel/tire.
5. Damn, that thing looks awesome moving... if you can find a video, watch it.
6. Weight is an issue... the tweel (w/o the metal wheel) alone weighs about what a standard wheel/tire does normally. Then you have to add a "special" press-fit wheel that it can ride on, which COULD save some weight over a normal rim, but the assembly still weighs more.
7. That thing still looks really cool... LOL.

Frank Lee 03-08-2009 10:30 PM

1. Try something with airless tires and get back to us.
2. There are still many elements flexing in the Tweel so I wouldn't think it prudent to speculate on r.r. vs. conventional.
3. Why would adding a sidewall kill the r.r. part? It could be made much thinner/more pliant than a load supporting sidewall.
6. It is tough to come up with materials/structures that weigh less than air.

Christ 03-08-2009 10:43 PM

Quote:

Originally Posted by Frank Lee (Post 91608)
1. Try something with airless tires and get back to us.
2. There are still many elements flexing in the Tweel so I wouldn't think it prudent to speculate on r.r. vs. conventional.
3. Why would adding a sidewall kill the r.r. part? It could be made much thinner/more pliant than a load supporting sidewall.
6. It is tough to come up with materials/structures that weigh less than air.

Most things that have airless tires also have solid tires, and no suspension.

This (in car form) isn't even close to that.

Forklift tires, are press-fit to steel donuts. They're vulcanized rubber sheets themselves, wrapped around a steel drum, then press/heat formed.

large equipment airless tires are generally about the same, except often with split rims instead of press-fit rims. They also have no give, other than the 70D rubber's propensity to "squish" slightly.

The Tweel is a whole different ballgame, in that it actually DOES flex, quite significantly. Yes, the ride is harder, but I cant imagine it being much harder than the ride on a set of 215/35ZR18 tires with 60PSI in them on a car that only weighs 1600lbs, and I don't really consider that harsh either.



As far as RR goes, maybe I could be incorrect about having a guaranteed better RR, but intuitively, it should. I say this b/c even though there are more flexing components, the flexion is all at a 90* angle to the direction of motion, or "radial flexion". Compared to a standard tires which has flexion in every direction on all 3 axes.

Frank Lee 03-08-2009 10:54 PM

Hysteresis is non directional... ?

Christ 03-08-2009 11:02 PM

Point - try folding something sturdy like rubber in one direction at a time. Easy, right? You can even roll it around in one direction, just the same way that forward loading would move a heavy rubber band, with relatively little effort.

Now try folding it in xA=pi*speed of light^3(3*eleventybillion+overninethousandddddd!) directions at the same time.

A little harder?


Please forgive the careless exaggeration, but I'm not sure of the proper formula to describe frictional losses due to flexion.

Once again, intuitively.

IF someone can show me how this is incorrect, I'd be more than happy to personally edit my beliefs.

Frank Lee 03-09-2009 12:34 AM

I'll wait for some r.r. data.


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