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-   -   Engine block heater in fall, spring & Summer (https://ecomodder.com/forum/showthread.php/engine-block-heater-fall-spring-summer-19104.html)

TXwaterdog 10-10-2011 05:34 PM

Engine block heater in fall, spring & Summer
 
*sorry about posting in the wrong place! My bad- 2nd post

First off, Thanks for all the info. I've been lurking for about a week reading posts and learning ways to increase my fuel mpg. So far I've gone from around 32-35mpg up to 37-39mpg just by using some simple things I've read here. (44psi fronts, removed spare tire, took airbox cover off to suck in warm air). I'm learning how to drive my car to consume less gas and winter's coming up. I've seen many people posting great results with using engine block heaters and the like.

So, here's my question: Have you guys who utilize heaters seen any benefit to always prewarming the car? I'm in Austin Texas and it doesn't really get lower than 40 degrees very often. Our winters linger around the 50-60 range. It's not exactly freezing out there but I'm wanting to increase my mpg and engine life. Do you think preheating even in 90 degree weather is beneficial?

*on another note, has anyone used a 12volt ceramic heater to warm up the interior? I was thinking of moding one to flow through the AC vents via a switch. :cool:

99LeCouch 10-10-2011 09:20 PM

Around 40-45*F you'll see benefits. Otherwise I haven't noticed one from the oil pan heater on my Cruze. I still plug it in just to see if it does work.

brucepick 10-10-2011 09:25 PM

My view is, since the heat you get from electricity costs less than the heat you get from gasoline, any preheating of the engine should give you benefit. Unless of course the engine never gets a chance to cool down from operating temp.

Remember, when the car needs to heat up the block, it will run rich because that's how the computer is programmed. Much of your warmup fuel will be burning in the exhaust system where it doesn't heat up anything you really care about, never mind giving you efficient motive power.

TXwaterdog 10-10-2011 10:36 PM

I havent seen anyone using a heater on the gas tank... Do you think warming the gas in addition to the block has any merit?

slowmover 10-11-2011 09:12 PM

If the daily drive is under 30-miles (22 miles at 50 mph according to EPA( then pre-heating engine oil, coolant, trans and axle fluid would eventually (long term) show an increase.

This topic comes up on diesel pickup boards as diesels are cold-blooded beasts. One correspondent noted that 90% of the heating benefit could be seen in 90-minutes or less for most situations.

In other words, one might look to see what op temp is for those fluids; what combination of KAT or other pad heaters plus an installed electrical harness to run them would cost after DIY installation; plus the kwH cost on an annual basis to see if the fuel burn reduction worked out.

I tend to think it would, if not for any other reason than component longevity where the owner is scrupulous about fluid working life. But one must first look to see if the vehicle is ideal for use the next 10-15 years over a projected miles limit.

FE is only a sub-set of Economy. The other factors must weigh as heavily to go this direction.

Nevyn 10-12-2011 10:25 AM

If I'm cold, I drive worse. I like my 400W block heater. :)

That said, my commute is long enough that it doesn't really make a difference overall - but it does save time in that I have defrost WAY faster, as well as some warmth for my toes. If I'm warm, I drive much more 'zenly' than if I'm cold.

Diesel_Dave 10-12-2011 11:33 AM

I've been plugging in the block heater on my diesel regardless of the weather. Now that's it's getting cold I can tell more of a difference on startups. I've got oil pan heaters ready, but need to get a little bit of time to slap them on.

Obviously there's more benefit when the weather is cold, but I can't really think of any significant reason why pre-heating would ever hurt your FE. IMO, one of the biggest benefits to pre-heating is related to the oil, because of 2 things. First, when the oil is cold your oil pump does a whole lot more work to push the oil through the oil filter (because it's thicker). Secondly, when you start up, your oil needs to find it's way through all the different passages and into all the bearings, etc. Until the warm oil gets there, your friction is going to be much higher. That also decreases your engine life as well.

Remember too, that operating temps for coolant is ~200 deg F and oil temps are up in that range or higher so even 90 deg F is "cold".

TXwaterdog 10-12-2011 01:25 PM

Has anyone used a solar panel to power the heatplug during the day while it's parked at work or the mall? If so, What has your experience been with using it?

meelis11 10-13-2011 08:04 AM

Probably solar panel cannot make enough power to warm that heat plug. I think electric heating is probably worst use for solar power (photovoltaic cells)

Diesel_Dave 10-13-2011 09:59 AM

Quote:

Originally Posted by SimonSellsAustin (Post 265222)
Has anyone used a solar panel to power the heatplug during the day while it's parked at work or the mall? If so, What has your experience been with using it?

My heater is 750 Watts. You better find a mighty big solar panel to power that! That being said, I have thought that you could take a spare car battery and a inverter to accomplish the same purpose. You could charge the battery at home at night, then use the car battery to pre-heat during the day, without the risk of draining down your main battery.

TXwaterdog 11-03-2011 01:20 AM

I was just reading a report titled "Reduced Air Pollution and Fuel Consumption with Preheated Car Engines by Paul G Hoglund and Anders Ydstedt" It's very apparent that preheating the engine at below 20C / 68F is better all around. So everyone here is saying Solar is out.. What about using a deep cycle battery to keep the engine warm while at work, etc.. Has anyone used something like this for the B side?

brucepick 11-03-2011 10:11 AM

I've also wondered about using a spare battery (marine or automotive) to run the engine heater via an inverter. I ran a series of calculations and came up with...

The bottom line:
Using an a/c inverter: Assuming a 90 minute reserve capacity specification in my car battery, my 125 Watt (AC) heater would run about 3 hours before running the battery down to 10.5 volts. The battery capacity spec is rated at 80 ºF so it would be less in cold weather. If your heater is 2x my wattage, the battery will run about 1.5 hours (less in cold weather).

I have a spare battery that is a larger size, might do the job. If you have a larger heater, 300 watts or more you might want two batteries in parallel to run the heater. In any case, use a SPARE battery, not the one that needs to start your car! Charge up the spare(s) at home, of course.

Whenever I junk an old car I keep the battery. Those spares have come in handy for various purposes; I recommend you do it if you have room to keep the spare(s).

Calculations:
Please, someone with an electrical engineering degree, double check these calcs!

First I converted the heater's watt rating to amps of current.

Ohms Law says: Watts = Amps * Volts, or thus Amps = Watts / Volts. So a 100 Watt preheater draws about 0.83 Amps, assuming 120 Volts. A 200 W heater will draw double that, etc. My 125W heater draws just over 1 amp.

Powering the heater from 12 volts DC, you need about 11 amps of 12V DC to generate 1 amp of 120 volt AC (my source; see section "DC load"). Working strictly from Ohm's Law you'd need 10 amps but the AC inverter is not perfectly efficient, thus 11 amps DC per each amp AC. So for my 125W heater (1A) * 11 = 11 amps when running off 12V.

How long will the battery hold up driving that load?

Batteries for my Civic have a reserve capacity specification of about 90 minutes. That will vary by battery size and model but it's a decent starting point.

Here's the definition of Reserve Capacity for automotive batteries: The number of minutes a battery at 80 degrees F can be discharged at 25 amps and maintain a voltage of 10.5 volts for a 12 volt battery.

So with 90-minute "reserve" you could run a 25A load for 90 minutes. My load is about 11A so I could run it for a bit more than 180 minutes, three hours. But if you need an engine preheater, it's likely not 80 degrees outside. So your capacity in winter would be less than that.

TXwaterdog 11-03-2011 11:02 AM

Quote:

Originally Posted by brucepick (Post 268601)
I've also wondered about using a spare battery (marine or automotive) to run the engine heater via an inverter... If your heater is 2x my wattage, the battery will run about 1.5 hours (less in cold weather).

... In any case, use a SPARE battery, not the one that needs to start your car! Charge up the spare(s) at home, of course.

Calculations:
So with 90-minute "reserve" you could run a 25A load for 90 minutes. My load is about 11A so I could run it for a bit more than 180 minutes, three hours. But if you need an engine preheater, it's likely not 80 degrees outside. So your capacity in winter would be less than that.

Suggestions on buying a battery that will be kept inside the passenger cabin (hatchback trunk)- AGM Group 27-4D=?

Lifespans:
  • Starting: 3-12 months
  • Marine: 1-6 years
  • Golf cart: 2-7 years
  • AGM deep cycle: 4-7 years
  • Gelled deep cycle: 2-5 years
  • Deep cycle (L-16 type etc): 4-8 years
  • Rolls-Surrette premium deep cycle: 7-15 years
  • Industrial deep cycle (Crown and Rolls 4KS series): 10-20+ years
  • Telephone (float): 2-20 years. These are usually special purpose "float service", but often appear on the surplus market as "deep cycle". They can vary considerably, depending on age, usage, care, and type.
  • NiFe (alkaline): 5-35 years
  • NiCad: 1-20 years

Some common battery size codes used are: (ratings are approximate)

U1 34 to 40 Amp hours 12 volts
Group 24 70-85 Amp hours 12 volts
Group 27 85-105 Amp hours 12 volts
Group 31 95-125 Amp hours 12 volts
4-D 180-215 Amp hours 12 volts
8-D 225-255 Amp hours 12 volts

http://www.windsun.com/Batteries/Bat... Battery Types


This one is around $75 from Autozone but it's not AGM
Duralast/685 CA marine deep cycle battery
Part Number: 24MD-DL
Alternate Part Number: 24MDP-DL
http://contentinfo.autozone.com/znet...MD-DL/image/4/
http://contentinfo.autozone.com/znet...DL/14/image/4/

Part Number: 24MD-DL
Weight: 44.65 lbs
Warranty: 3 YR
Type: Marine
Category: Deep Cycle
Application: Marine
BCI Cold Cranking Amps Value: Tested to BCI Standard
Battery Height: 225 mm - 8 7/8 in
Battery Length: 260 mm - 10 1/4 in
Battery Width: 173 mm - 6 13/16 in
Cold Cranking Amps (CCA): 550
Core Charge Applicable: Yes
DIN Designation: BCI or EN Only
EN Designation: DIN or BCI Only
Right Or Left Hand Positive: Left
Post Location: Top Post
Reserve Capacity (Min): 140
Voltage: 12

ConnClark 11-03-2011 07:35 PM

Ummmm..... using a car alternator to charge a battery to pre heat an engine isn't a very efficient proposition.

Lets run some numbers.

Alternator is about 65% efficient at best.

A lead acid battery charging and discharging is about 80% efficient.

A good inverter is about 90% efficient.

so 0.65 x 0.8 x 0.9 = 0.468

Less than half the energy you expend is going to be used to preheat the engine.

Your far better off using the fuel to heat the engine by driving.

In a typical engine at operating temp 1/3 the energy goes to the cooling system. In a cold engine this would be higher. About 25% goes to moving your down the road. By just running the engine your almost getting the same amount of energy heating it plus your using energy to move you down the road for a net benefit of greater than 50%.

I know for diesels you can get a block heater that runs directly off the fuel by burning it thus reaping close to 100% of the fuel heating energy. Not sure about gas engines though.

TXwaterdog 11-03-2011 08:29 PM

ConnClark no-one said anything about charging two batteries.. I'd just charge the second one at home and use it to re-heat the car for a b side trip.

ConnClark 11-03-2011 10:42 PM

Quote:

Originally Posted by SimonSellsAustin (Post 268737)
ConnClark no-one said anything about charging two batteries.. I'd just charge the second one at home and use it to re-heat the car for a b side trip.

just get an oil fueled lantern and stick it in the engine bay and throw a blanket over the the hood. It will weigh less and cost less and you can use corn oil to fuel it.

Cheaper and more eco friendly

Edit : link https://www.vermontlanterns.com/cont...dietz-brass-10

slowmover 11-04-2011 08:35 AM

I know for diesels you can get a block heater that runs directly off the fuel by burning it thus reaping close to 100% of the fuel heating energy. Not sure about gas engines though.

In the recent past there has been this option (by either WEBASTO or ESPAR) though small cars are not the intended vehicles. A passenger van, pickup or similar would be more likely.

.

TXwaterdog 11-04-2011 11:03 AM

I like the blanket over the hood idea. I'm Planning on getting a car cover and that might be all I need. Afterall the enginebay is mostly sealed up from the bottom straight out of the factory.

Diesel_Dave 11-04-2011 11:16 AM

When I was a kid my dad had an air-cooled diesel tractor that would barely start if it was below frezzing. His solution was to throw and old blanket over the engine compartment, back up his truck, and run an old eavestrough between the truck tailpipe and run it under the engine compartment. It wasn't pretty (or fuel efficient), but after an hour or so with the truck idling, we could get the tractor started.

A word or warning, be very careful about getting heat near a flammable blanket.

ConnClark 11-04-2011 02:21 PM

Last year when my battery was dying and all but one of my glow plugs went out I used a blanket over the hood and grill with some success while at work. (Covering up the grill is the most important)

TXwaterdog 11-04-2011 03:21 PM

Quote:

Originally Posted by ConnClark (Post 268877)
Last year when my battery was dying and all but one of my glow plugs went out I used a blanket over the hood and grill with some success while at work. (Covering up the grill is the most important)

Thanks! I'll try the blanket over the hood out and see how it works. My car actually has "active grill shutters" or Kysor shutters. It's supposed to close automatically to allow faster warm-ups and keep the engine bay closed while sitting.

womprat 11-05-2011 08:35 AM

A solar panel that could go on a trunk lid or roof of car could output 80-120watts and weight less than 10kg, would this keep the oil pan warm enough to be useful and offset a little FE penalty from the weight?

I was looking at a solar trickle charger for the battery anyway...


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