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Old 08-09-2010, 09:45 PM   #1 (permalink)
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Location: Eden Texas
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Atos - '05 Hyundai Atos Prime AT
90 day: 21.33 mpg (US)
Thanks: 2
Thanked 12 Times in 7 Posts
Ecomodding a Chevy Metro

I have been doing some ecomodding on my 2000 Chevy Metro.
I am finally seeing some real good results of my labor.
I just drove 1000 miles from Washington to Monterey California. Using the scangage and fuel tank fill up calculations I averaged 57.4 mpg on the first tank, and 59.1 mpg on the second tank.
I did the same length drive just after I bought the car, and got 40.2 mpg.
The best mod was the fuel injector cutoff. this allows Engine Off Coasting. I originally put a switch across the Fuel Injector (FI) fuse, but that fuse also feeds the Master Relay, so my scangage would quit. I then put the switch to a relay inline with the injector wire to the big resister. The switch is on my gearshift lever.
I also built ear wheel skirts out of Lexan. I used plexiglass first, but it proved to brittle. Bending the Lexan was the biggest problem I had. I saw a GE engineer that helped make Lexan said to not use heat to bend Lexan, but to use a metal bending break. This worked so well I couldn't believe it. Compound curves would be almost impossible, but many small bends worked well enough for the wheel skirts, and my partial grill blocks.
My grill blocks only do the outside sections of the grill. I used "J" hooks to hold the bent Lexan forms onto the bumper. This is a very good temporary solution, but I will now figure out a way to make it permanent.
I built a windshield deflector also out of Lexan, but I never got it right. I have now just removed the wipers completely, and use RainEx.
I noticed on all Metros and Swifts I have checked that there is a place on the bottom of the front bumper for bolting on an air dam. This must be a factory option. I made one out of 1.5 inch angle aluminum, and just bolted it on. That is a very easy mod.
I think the next big project will be lowering the whole car about 2 inches.

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Old 08-10-2010, 07:38 AM   #2 (permalink)
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CM400E - '81 Honda CM400E
90 day: 51.49 mpg (US)

Daox's Grey Prius - '04 Toyota Prius
Team Toyota
90 day: 49.53 mpg (US)

Daox's Insight - '00 Honda Insight
90 day: 64.33 mpg (US)

Swarthy - '14 Mitsubishi Mirage DE
Mitsubishi
90 day: 56.69 mpg (US)

Daox's Volt - '13 Chevrolet Volt
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Congrats. Thats some pretty solid mileage there.
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Old 08-11-2010, 12:30 PM   #3 (permalink)
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Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
Posts: 22,515

Blackfly - '98 Geo Metro
Team Metro
Last 3: 70.09 mpg (US)

MPGiata - '90 Mazda Miata
90 day: 52.71 mpg (US)

Even Fancier Metro - '14 Mitsubishi Mirage top spec
90 day: 70.75 mpg (US)

Appliance car - '14 Mitsubishi Mirage ES (base)
90 day: 52.48 mpg (US)
Thanks: 4,062
Thanked 6,960 Times in 3,604 Posts
How will you be lowering the car? Chop 'n' drop?

I haven't done mine yet.
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Project MPGiata! Mods for getting 50+ MPG from a 1990 Miata
Honda mods: Ecomodding my $800 Honda Fit 5-speed beater
Mitsu mods: 70 MPG in my ecomodded, dirt cheap, 3-cylinder Mirage.
Ecodriving test: Manual vs. automatic transmission MPG showdown



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has launched a forum for the efficient new Mitsubishi Mirage
www.MetroMPG.com - fuel efficiency info for Geo Metro owners
www.ForkenSwift.com - electric car conversion on a beer budget
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Old 08-12-2010, 12:27 PM   #4 (permalink)
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Join Date: Jul 2010
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Atos - '05 Hyundai Atos Prime AT
90 day: 21.33 mpg (US)
Thanks: 2
Thanked 12 Times in 7 Posts
I as thinking about lowered suspension only. The adding of the front air dam seemed to help noticeably. I do sometimes travel on not very good roads, so a lower car gives me mixed feelings.
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Old 08-12-2010, 12:39 PM   #5 (permalink)
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Join Date: Nov 2007
Location: 1000 Islands, Ontario, Canada
Posts: 22,515

Blackfly - '98 Geo Metro
Team Metro
Last 3: 70.09 mpg (US)

MPGiata - '90 Mazda Miata
90 day: 52.71 mpg (US)

Even Fancier Metro - '14 Mitsubishi Mirage top spec
90 day: 70.75 mpg (US)

Appliance car - '14 Mitsubishi Mirage ES (base)
90 day: 52.48 mpg (US)
Thanks: 4,062
Thanked 6,960 Times in 3,604 Posts
By "chop" I meant the springs. Seems to be the most common approach for Suzukiclone owners.

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Project MPGiata! Mods for getting 50+ MPG from a 1990 Miata
Honda mods: Ecomodding my $800 Honda Fit 5-speed beater
Mitsu mods: 70 MPG in my ecomodded, dirt cheap, 3-cylinder Mirage.
Ecodriving test: Manual vs. automatic transmission MPG showdown



EcoModder
has launched a forum for the efficient new Mitsubishi Mirage
www.MetroMPG.com - fuel efficiency info for Geo Metro owners
www.ForkenSwift.com - electric car conversion on a beer budget
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