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-   -   Turning an alternator into a motor (while still being an alternator) (https://ecomodder.com/forum/showthread.php/turning-alternator-into-motor-while-still-being-alternator-21670.html)

jakobnev 04-28-2012 07:00 PM

Turning an alternator into a motor (while still being an alternator)
 
1 Attachment(s)
Heres the idea: If you make an AC motor controller and hook it up to feed the three phase coils in an alternator in phase(the brown bit is an angle sensor), the IC-controller in the alternator will decrease the field coil current because it sees the increased output voltage. At some point, as you increase the fed current, the EMF in the phase coils will be lower than the voltage you feed from the AC-MC and the current will reverse, and the "output"-torque of the alt will go from negative to positive, and viola, you have a motor!

And, you are, at the same time, providing the correct output voltage for the cars electrical system! Doing the same when the alt is not spinning would have to be done with the red and blue wire. (And the purple wire might have to be used to fool the car that the alt was working)

Since we didn't remove any components, only added some, putting the controller in high output impedance mode would cause the alternator to simply revert back to being an alternator. In fact, it can be done gradually, as the output of the controller is decreased, the alt just picks up the slack.

Regen could be done by drawing current from the red and blue wire, and boosting it up to plugin pack voltage. (Did i forget to mention there was a plugin pack from which all the energy came from?)

http://ecomodder.com/forum/attachmen...1&d=1335497313

Frank Lee 04-28-2012 11:23 PM

How much power could it produce?

jakobnev 04-29-2012 09:38 AM

Well, if the series resistance is low enough to have, say, 80A @13v EMF and 1.5v over the resistance that gives us 1040W or 1.4hp.

nimblemotors 04-29-2012 05:50 PM

Alternators have very poor efficiency. You would be better off to replace
it with a better motor, a BLDC most likely.

Quote:

Originally Posted by jakobnev (Post 303824)
Heres the idea: If you make an AC motor controller and hook it up to feed the three phase coils in an alternator in phase(the brown bit is an angle sensor), the IC-controller in the alternator will decrease the field coil current because it sees the increased output voltage. At some point, as you increase the fed current, the EMF in the phase coils will be lower than the voltage you feed from the AC-MC and the current will reverse, and the "output"-torque of the alt will go from negative to positive, and viola, you have a motor!

And, you are, at the same time, providing the correct output voltage for the cars electrical system! Doing the same when the alt is not spinning would have to be done with the red and blue wire. (And the purple wire might have to be used to fool the car that the alt was working)

Since we didn't remove any components, only added some, putting the controller in high output impedance mode would cause the alternator to simply revert back to being an alternator. In fact, it can be done gradually, as the output of the controller is decreased, the alt just picks up the slack.

Regen could be done by drawing current from the red and blue wire, and boosting it up to plugin pack voltage. (Did i forget to mention there was a plugin pack from which all the energy came from?)

http://ecomodder.com/forum/attachmen...1&d=1335497313


justme1969 04-26-2013 09:33 AM

very good! this is a great Idea, Ive long had this mod on my mind.
I learned this idea from install of toyota alt onto isuzu pickup.
Toy alt $65 isuzu $265 same size and bolt pattern diff plugs.
I rewired it wrong and caused it to run hot @ 18.5 volts. cooking my headlights one at a time and interior lights then battery.
I made it back and corrected it but wondered at the economy of a standard alt system. Thoughts and ideas reach to your post and beyond by adding a/c fan clutch and amp gage for battery v/s volt gages.
I have successfully married a toyota 85amp alt to replace my kia 45a alt then under driven it. Again u pull it $30 v/s $185 kia new one.
I wont be in this car for much longer so I can try new Ideas on it or sell it. Many small caterpillar powered trucks have GM style alternators that are just bigger than on old chevy cars and put out 150amps. mounting it and modifying its potential may even make more power than the stock engine does lol ok thats a stretch but it would be a noticable diff with kick in pants passing power to boot.
Add on a a/c clutch and deep cell batt. I would only need hit switch when I want mabe...

rmay635703 04-26-2013 04:01 PM

Quote:

Originally Posted by nimblemotors (Post 304004)
Alternators have very poor efficiency. You would be better off to replace
it with a better motor, a BLDC most likely.

As an alternator, yes they have poor efficiency due to the control circuitry bumping but as a motor with a decent controller, I have no idea.

ConnClark 04-26-2013 04:07 PM

The core problem with this idea is you need to drive it with enough voltage to over come the back EMF. You could reduce the coil current to lower the back EMF but then you would also reduce the power output of it in motor mode.

night9 04-26-2013 04:48 PM

Its been discussed before.

Plug-In Hybrid Retrofit Kit Using Alternator as Motor

http://ecomodder.com/forum/showthrea...tor-23884.html

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Recumpence 04-27-2013 11:49 AM

Hey Guys,

I hope I am not hijacking this thread by suggesting this, but;

I make high end electric drive systems for bicycles. The motors I use are 94% efficient at 3,000 watts or 90% efficient at 7,000 watts. I make toothed belt drive reduction units that use two motors. These reduction units have a freewheel on the output. So, if this were run to the engine's belt, the freewheel would allow the engine to drive without back driving the electric system, but the electric system could be run any time to add that 14,000 watts (actually 20,000 peak watts for 10 second bursts).

Something like this may be an easy (though not inexpensive) way to add some hybrid power.

Matt

ECONORAM 05-15-2013 11:10 PM

Quote:

Originally Posted by jakobnev (Post 303917)
Well, if the series resistance is low enough to have, say, 80A @13v EMF and 1.5v over the resistance that gives us 1040W or 1.4hp.

Quote:

Originally Posted by nimblemotors (Post 304004)
Alternators have very poor efficiency. You would be better off to replace
it with a better motor, a BLDC most likely.

True, it may not be super efficient, but it's a step in the right direction. I'd try it, but I'm not fully following the install...

Frank Lee 05-15-2013 11:21 PM

How much gain do you expect from <2HP assist?

Christ 05-16-2013 12:24 AM

Well, in a small car, that's half the power it takes to maintain 40MPH right?

Frank Lee 05-16-2013 12:41 AM

Thus putting the ICE into an even more inefficient state of unloadedness?

Christ 05-16-2013 12:53 AM

Well, yeah. Duh. LOL

Frank Lee 05-16-2013 01:13 AM

OK, it's no good for cruising... how much does it help during acceleration?

bestclimb 05-16-2013 04:03 PM

so at what, 50 hp for a 3 cyl metro add 2 (optimistically) and you now have 52 hp to accelerate with.

stock:
1376 lbs and 50 hp= 27.52 lbs/hp
a 0-60 of 13 seconds

with 2! extra hp:
it's 1376 and 52hp= 26.46 lbs/hp
a guess of 12.5sec 0-60 at a very optimistic gain.(13/27.52=.472=12.49) This is a very very best case situation, as a car heavier than a metro, or more powerful than a metro (IE just about any other car on the road) will have less performance change due to higher weight and higher horsepower premod, also 2hp is extremely generous. If using a lower gas power setting for acceleration 2 extra hp would help a little more. How long would the belt/belts last getting subject to near their maximum holding power (both for the discharge and recharge)

To recharge after the acceleration the alt would be drawing more power (putting more load on the engine and reducing cruise MPG till the battery is topped off)? If so the maths that I would do before even investigating how to go about doing it is to figure out if the fuel saved during acceleration is more than the increased fuel used during cruise.

If regen braking is to be wired in will decelerating with engine braking and the alternator recharging near it's max be capable of getting back the energy spent or would it still be better to just coast down?

Most hybrid systems that have been successful deliver over 10% of the max available power, they are also capable of regenerating that power quickly. The insight for example with a 67 hp engine has a 13hp electric motor(nearly 20%)

ECONORAM 05-16-2013 10:05 PM

2hp? Better than zero, I guess. Truth be known, I'd really like something like this: Integrated Starter Generator | Denso Global Products
Frank, I still can't help but laugh at the cat...

Frank Lee 05-16-2013 10:16 PM

How is <2HP better than 0?

I love that kitty too! :p

ECONORAM 05-20-2013 08:33 PM

I figure if you only use it going uphill, another 2 hp is better to have helping... Although on a mountain climb, the battery may not be up to the task...

Frank Lee 05-20-2013 08:44 PM

It would be about like adding pedals. Or like throwing a glass of water into the ocean.

For example: http://www.060calculator.com/

100 HP, 2600 lbs., m/t, fwd = 10.417 seconds 0-60
+2 HP-----------------------10.263, .15 of a second faster.

jakobnev 05-21-2013 06:22 AM

But what if that's the 0.15s that makes your car faster than your neighbours?

Frank Lee 05-21-2013 06:58 AM

Yes, that is vitally important. But what I REALLY want out of it is for my car to be noisier than my neighbors'.

bestclimb 05-21-2013 01:35 PM

Quote:

Originally Posted by Frank Lee (Post 372484)
Yes, that is vitally important. But what I REALLY want out of it is for my car to be noisier than my neighbors'.

That can easily be accomplished, a loud recording of a large radial engine piped through some huge speakers in the trunk, or you could play some rap with lots of bass, that way it can vibrate your trunk and make it sound like your car is flatulent every time the bass hits.

payne171 05-23-2013 08:59 AM

Find a wrecked GM Hybrid. What you are describing is what their original mild hybrid system was, except it used a lot bigger motor than the average alternator and I think it was 36 volts. Well, not totally. I think it replaced both the alternator and the starter.

cRiPpLe_rOoStEr 05-24-2013 03:00 AM

Quote:

Originally Posted by payne171 (Post 372769)
Find a wrecked GM Hybrid. What you are describing is what their original mild hybrid system was, except it used a lot bigger motor than the average alternator and I think it was 36 volts. Well, not totally. I think it replaced both the alternator and the starter.

The alternator I'm not so sure, but the starter is gone into the parallel-hybrids because the electric motor bump-starts it anyways...


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