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Old 05-10-2009, 10:22 AM   #92 (permalink)
ShadeTreeMech
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Join Date: Apr 2009
Location: Arkansas
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The Van - '97 Mercury Villager gs
90 day: 19.8 mpg (US)

Lyle the Kindly Viking - '99 Volvo V70
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Instead of using a chain drive, you might consider using timing belt pulleys. V-belts need a bit of tension and rely only on friction, while the timing belt has the teeth to help with grip. Just thinking a gear reduction using a cam pulley on the motor and the crank pulley on the output would give you a good, reliable, quiet and maintenance free gear reduction and would weigh a bit less. Lots of cruisers use a timing belt arrangement as their main drive.

How much drive capacity you expect to lose without the regen braking?
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