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Old 06-18-2009, 07:34 PM   #36 (permalink)
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Quote:
A returnless fuel injection system, by comparison, manages fuel pressure a little differently. Instead of using a spring-loaded vacuum diaphragm in the regulator to change fuel delivery when throttle opening and intake vacuum change, the regulator in a returnless system operates at a constant pressure. The older return-type systems need to vary fuel pressure to maintain the same pressure differential across the injectors when intake vacuum drops. When vacuum drops, the regulator increases pressure to compensate. But in a returnless system, this isn't necessary because the line pressure is always the same.

So how does the system compensate for changes in engine load and vacuum? A returnless system uses the Powertrain Control Module (PCM) to regulate fuel delivery. A fuel pressure sensor mounted on the supply rail allows the PCM to monitor fuel pressure. When pressure in the supply rail drops as engine load or speed increase, the PCM compensates by increasing injector duration (on time) and/or the operating speed of the fuel pump.

Some systems (Ford, for example), vary the fuel pump's output by changing the voltage supply to the fuel pump module. When more fuel is needed, pump speed is increased by increasing the pulse-width (on-time) of the pump's voltage signal (pulse-width modulation).
From Diagnosing Returnless Fuel Injection Systems

So it could be done both ways, actually. One way is to keep constant pressure, but vary pulse-width of the injectors, the other way is to use variable voltage supply.
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