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Old 07-15-2009, 05:55 PM   #6 (permalink)
skyl4rk
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Toyauto Pickup - '94 Toyota Pickup 2WD
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Versa Base - '09 Versa Sedan 1.6 Base
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I bent coroplast using a propane torch and a straight edge. I clamped down the angle iron along the bend line and ran the propane torch flame along the bend line fairly quickly, with two passes. Then I immediately grabbed the plastic and bent it around the corner.

I used a steel(?) angle iron and an aluminum bar for straight edges. The bend is very strong.

You could also use separate parts and zip tie them together.
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