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I've hit a similar snag with the OBDuino, where it will continue with FAILED until I unplug it and plug it back in (with the car still ON.) No idea why... Certainly an issue though! For me the problem is very rare...
It might be a change in the pause at the start will work for you. (Not sure WHAT change...)
What about turning the car off once OBDuino has connected, will it reconnect ok once the car starts up again?
As for the fuel consumption, this is during a drive? When you shut off the engine, does the shut down sequence show 0.0 gallons wasted too (assuming you idled at red lights for a while)? Did you try other fuel consumption settings? (Trip, outing, tank...)
Glad to hear you have it at least chatting with the car. Not perfect yet, but, getting there...
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