Thanks for letting us see what you did over the summer! It's making the gears in my head turn for building a hybrid foam/fibreglass/metal tray in sections for my car.
I'm curious, though, about some of the unmentioned details of your build.
Did you glass over the top/inside surface of your tray?
Did you coat or prep the rest of your wood you mounted on the car to secure the tray?
I know the foam used would be impervious to water/slush/snow, but all the wood used, is another story entirely.
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Current mod: Skidplate/Undertray for my MkIV Jetta. Next mod: CAD drawing for skidplate so other Jetta/Golf drivers can make one too!
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