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Old 01-08-2010, 02:06 PM   #240 (permalink)
captainslug
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Join Date: Sep 2008
Location: Sterling, VA
Posts: 383

BORK! - '89 Volvo 240 DL Wagon
90 day: 21.27 mpg (US)
Thanks: 2
Thanked 24 Times in 13 Posts
Quick update after I took a long break from this project.
I would like to retest this bike at 60 volts, but first I need to install a much stronger freewheel.
I managed to grind down and remove the motor linking sprocket, found the previous destroyed freewheel, and remove it from the freewheel adapter.

So next I need to
1. Order this freewheel

Sick Bike Parts
2. Attach a sprocket to it at the right spacing
3. Install it on the freewheel adapter
4. Make a replacement motor-link sprocket
5. Reconnect chain drive
6. Swap out the battery charger
7. Reinstall 5th battery
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