View Single Post
Old 02-05-2010, 02:56 AM   #33 (permalink)
Christ
Moderate your Moderation.
 
Join Date: Nov 2008
Location: Troy, Pa.
Posts: 8,919

Pasta - '96 Volkswagen Passat TDi
90 day: 45.22 mpg (US)
Thanks: 1,369
Thanked 430 Times in 353 Posts
Looks really good!

When you cut the new one, look up "kerf" cutting to make the bends easier with the fluting on the horizontal plane. With the radius you're making there, only a few cuts will get you a good curve easily, and you can add the strength back with either coat hanger wire inserted in the flutes, or some plain old glue. If you use glue, you'll have to hold the kerf cuts closed until it sets solid.
__________________
"¿ʞɐǝɹɟ ɐ ǝɹ,noʎ uǝɥʍ 'ʇı ʇ,usı 'ʎlǝuol s,ʇı"

  Reply With Quote