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Old 03-14-2010, 12:38 AM   #3172 (permalink)
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Join Date: Jul 2009
Location: Vallejo,CA
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49state 4door - '91 Geo Metro 4 door
90 day: 59.31 mpg (US)

old blue - '91 Geo Metro base CA
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Paul, have you considered getting 16 oz dead soft copper flashing and gluing it on each side of a piece of bare fiberglass or carbon fiber? Since you can mill the open spaces, the thickness of the copper is pretty arbitrary. I would try to find a bookbinding press, sandwich the copper-plastic-copper with good slow setting epoxy on each side of the plastic and put that between a couple of pieces of plywood, to keep the excess glue off the borrowed press.
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