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Old 03-25-2010, 02:19 PM   #1 (permalink)
chuckm
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Join Date: Aug 2008
Location: Monroe, LA
Posts: 308

Exploder - '02 Ford Explorer xlt

Rolla - '02 Toyota Corolla ce
Team Toyota
90 day: 44.43 mpg (US)
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What would it take to make a range-extended series hybrid?

I've toyed around with the idea of a DIY series hybrid numerous times, and mentioned it here once or twice. Anyway, what all would a person need to build a range extending plug-in series hybrid? (Not a charge maintaining hybrid like the Volt.)

Use a Metro sized car for the donor car. I'm thinking of a power takeoff generator like this one, mated to a 30 hp or so diesel (or even gasoline tuned for lean-burn) engine through a reduction gearbox. Set and optimize the engine for single speed operation. Couple that gen-set, set at 220V, through a on-board charger. Use a two string 120V battery pack and an ultracapacitor, routed to DC motor/controller. At home charge via 220V single phase. Daily driving ~110 miles/day.

Could such a setup provide decent power and range?

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