View Single Post
Old 05-22-2010, 09:16 PM   #3410 (permalink)
harlequin2
EcoModder
 
Join Date: Mar 2010
Location: New Zealand
Posts: 181
Thanks: 0
Thanked 33 Times in 20 Posts
I'm told that the LS is derived from the old Curtis 123-something. I think it used MOSFETs originally, but this version has 24 x 600v x 78A IGBTs in parallel. Its the 1000A, 156V model.
The control board doesn't use a micro, just a large number of comparators and op-amps and the current sensing is just a diode off the IGBT collectors. That was disconnected in my one, by the way. It had a resistor missing from the control board that was needed to make it work. When I did connect it, it behaved very erratically going into current limit as soon as the throttle was opened. I guess they couldn't get it to work either! Also, the thermistor that is supposed to provide overheat limiting was replaced by a fixed resistor. So, no current limiting and no thermal control - no wonder so many of them have blown up.
I played around with the current sense and fitted a low pass filter to stop the spikes from causing it to shut off and it now works quite well. Also fitted a thermistor and that causes the PWM frequency to drop from about 13.5 kHz to 4 kHz when it gets hot. Hopefully, it is now more reliable than the original.
I am toying with fitting your controller board with the Hall sensor instead, but I'd have to redesign the layout to fit in the case.
How's the ac controller coming along?
  Reply With Quote