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I'm going to do a internal grill block when i replace the rad this weekend, I was also thinking of putting in a rad blank across the majority of the surface in order to bring the temps up quicker.
Sadly i can't find any smaller rads with out going Alloy, and that would improve the cooling + its a bit out of my price range!
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good things come to those who wait, sh*t turns up pretty much instantly
twitter.com/bertchalmers
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