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Old 07-29-2010, 12:48 AM   #3607 (permalink)
MPaulHolmes
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Location: Maricopa, AZ (sort of. Actually outside of town)
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Michael's Electric Beetle - '71 Volkswagen Superbeetle 500000
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HI Watt! If you can mail it back to me, I can probably narrow down the problem. I'm not sure based on your description though.

Yo Dwiffy! The software was designed to have about 10% dead zone, which means that 0 to 500 Ohms translates to 0 throttle.

So... 687 Ohms is definitely in nonzero throttle territory, so I think that makes the "100% duty when the contactor closed" theory very plausible. But just think! You figured out a whole new failure mode! This needs attention! I never even thought about that. Way to take one for the team! I'll get you a new one shipped soon! I need to add that to the help documentation. Man, motor controllers are touching little things. It's like a wild mustang that needs to be tamed. I'm feeling so poetic tonight.
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