View Single Post
Old 10-02-2010, 02:57 AM   #23 (permalink)
mwebb
Master EcoModder
 
mwebb's Avatar
 
Join Date: Jul 2009
Location: New York
Posts: 513

no nickname , it's just a car - '04 volkswagen golf tdi
Thanks: 2
Thanked 101 Times in 74 Posts
it was not the lean condition that melted the spark plugs

in your car in your system
lean condition DID NOT CAUSE high combustion temperature .

your tampering with MAP voltage DID

by reducing the LOAD signal, the ECM provided ignition timing based on a lesser than REAL / ACTUAL LOAD so ignition timing was ADVANCED , TOO ADVANCED for actual conditions

if the ECM had been provided with a feedback signal from the AFR or front 02 sensor , the ECM would have attempted to compensate for the lean condition caused by reduced load signal .
BUT
the ECM would NOT have attempted correction to IGNITION TIMING advance .
peak combustion pressure was happening TOO soon , the engine was "pinging" and you either did not hear it or chose to ignore it .


...."I removed the factory o2 sensor to put the car into open loop and to use my wideband, but I was tuning beyond it's capabilities. Timing was stock.

>>>> Map voltage was reduced by 30% <<<<

last wideband reading was 19:1 before reducing a bit more fuel and maxing out the o2 sensor. Average RPMs were 2200-2600. Average MAP pressure was -19.7inHG and maximum was -11inHG.

Took it for a test run and car started smoking, and stumbling. Wouldn't hold idle. I got it home, checked the plugs and found my problem. This being my daily, I decided to forgo any extreme tuning as such until I can find a wideband that is capable of accurate readings at > 18:1"....
  Reply With Quote