View Single Post
Old 10-26-2010, 11:56 AM   #10 (permalink)
t vago
MPGuino Supporter
 
t vago's Avatar
 
Join Date: Oct 2010
Location: Hungary
Posts: 1,807

iNXS - '10 Opel Zafira 111 Anniversary

Suzi - '02 Suzuki Swift GL
Thanks: 828
Thanked 708 Times in 456 Posts
Thanks for all of the info and props. I will experiment with the fiberglass once I receive it.

The frame was made from 3 each Owens Corning FoamulaR F150 1" x 48" x 96" tongue and groove foam sheets. The skin was made from 1 each FoamulaR 1/4" by 48" by 50 foot fanfold foam sheeting. I still have some of each type of material left over (about 1/2 of the fanfold sheeting) left.

The fastback style was dictated mostly by the side shaping of the quad cab itself. I had originally planned for a cover that looked like what was in the Naval Post-Grad School paper I found on this board, but I then made a closer inspection of the sides of the cab, and discovered that the sides of the cab tapered inward at about a 20 degree angle. It was a bit of a challenge to get the correct shapes for the ribs, and I ended up using an Excel spreadsheet to calculate the rough width/height for each rib.
  Reply With Quote
The Following 2 Users Say Thank You to t vago For This Useful Post:
bikin' Ed (10-27-2010), euromodder (10-26-2010)