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Couple of things i'd suggest doing at this stage. First would be to connect a laptop running rtd explorer to the controller and post the .csv file on here so as we can see whats actually going on with the micro. It could indeed be something as simple as a corrupt program. Secondly , can you post some pictures or video of your setup? Again that give people a better understanding of your setup with a view to offering better help.
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Now, Cole, when you shift the gear and that little needle on the ammeter goes into the red and reads 2000 Amps, that's bad.
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