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Old 12-08-2010, 12:38 PM   #9 (permalink)
tiderfish
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Join Date: Oct 2010
Location: Maryland
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BlueBenz - '05 Mercedes-Benz W203 (C230) 6 Speed Kompressor Sport
90 day: 16.17 mpg (US)

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90 day: 12.63 mpg (US)

Boris - '02 Ford ZX-2 16V zetec
90 day: 27.95 mpg (US)

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90 day: 26.34 mpg (US)

Nancy - '00 BMW 528iT Touring Manual
90 day: 19.92 mpg (US)

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For the light issue, you could use a fiber-optic approach. Get some solid clear plastic tubes and attach them to the existing lights and then run them to the end of the boat-tail. I see this method on switches and servers. They use a surface mount LED and have a small bit of plastic that routes the light to the exterior of the case. You may need a diffuser to make the light output uniform.

However I still think that you would need some kind of reinforcement to prevent deformation at speed. I am thinking popsicle sticks glued together. Those can be very sturdy if made right. Or some other other type of light weight wood.

Good luck!
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