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Old 12-29-2010, 03:31 AM   #18 (permalink)
cfg83
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Join Date: Dec 2007
Location: Southern California
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1999 Saturn SW2 - '99 Saturn SW2 Wagon
Team Saturn
90 day: 40.49 mpg (US)
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Mario_Marques -

Quote:
Originally Posted by Mario_Marques View Post
So, resuming, the trick is not the hot air right?
But sending "hot air information" to the ecu right?
So, you still could use cold air and trick the iat sensor, you could build a controller(potentiometer), in the interior of the car and controll the entire situation, if you do that, is better for your engine(cold air is healthier than hot air), and sttill have nice mpg
....
No, there is no trick. I think the IAT resistor does not work for Ecomoding-style of driving. The resistor makes a fake IAT temperature. The scangauge has a formula that depends on a real IAT temperature. It calculates an MPG that is not real because the data is not real (GIGO). That is my theory. Here is a version of the formula that I think the scangauge uses :

Quote:
Originally Posted by cfg83 View Post
Hello -

Ok, I now have a workable formula, thanks to post #9 :

Calculating MPG from VSS and MAF from OBD2 - MP3Car.com

Quote:
... For the record, the first "one-line" MPG formula above, taken from my Circuit Cellar article, is off by 100! The "4.54" should in fact be "454". The correct formula is:

MPG = (14.7 * 6.17 * 454 * VSS * 0.621371) / (3600 * MAF / 100)
MPG = 710.7 * VSS / MAF

Note that OBD-II VSS reading is in kilometers/hour and MAF reading is grams/sec times 100.

This formula works very well in a modern automobile because the engine computer spends almost 100% of its time managing the fuel-air-ratio to 14.7, which it can do very well because of the "closed loop" feedback from the O2 sensor(s).

In fact, the accuracy of this method has been proven in literally tens of thousands of gasoline-powered vehicles. Accuracy within a few percent is typical, often limited by the accuracy of the vehicle speed reading (i.e., VSS).

As for other ways of doing this, especially if you don't have a MAF sensor, by knowing the displacement of the engine, and after a simple "calibration" using fuel tank "fill-up" data to find the only unknown, namely the "volumetric efficiency" (VE) of the engine, MAF can be calculated from RPM, MAP and IAT. With VE, one can use the following formulas to calculate a synthetic "mass air-flow" (MAF) in grams per second, all without a MAF sensor, using the "Ideal Gas Law", as follows:

IMAP = RPM * MAP / IAT
MAF = (IMAP/120)*(VE/100)*(ED)*(MM)/(R)

[CarloSW2 : My car does not have a MAP sensor, so I need the synthetic IMAP value]

where manifold absolute pressure (MAP) is in kPa, intake air temp (IAT) is in degrees Kelvin, R is 8.314 J/°K/mole and the average molecular mass of air (MM) is 28.97 g/mole. Note that, in the above formula, the volumetric efficiency of the (4-cycle!) engine is measured in percent and the engine displacement (ED) is in liters.

The VE of my 1999 7.4L Chevy Suburban is about 65%. Smaller, higher performance engines can have VE's of 85% or higher.

...

That led me to this code :

Code:
//
// For signalling when one of the critical input variables has been received from the ECU/PCM
//
typedef struct
{    
    // 32 bits
    int    mph:1;
    int    map:1;
    int    iat:1;
    int    rpm:1;
    int   _PADDING:28;
} accessbits32;

//
// MPGData is global data structure for calculating MPG
//
typedef struct
{
    union
    {
        int          accessbit32:32;
        accessbits32 accessed;
    };

    double speed_kmh;
    double speed_mph;
    double map_inHg;
    double map_kPa;
    double rpm;
    double iat_c;
    double mpg_instant;
    double fuel_instant;
    double miles_instant;
    int    mpg_count;
    double mpg_avg;
    double imap;
    double maf_gs;
    double total_miles_travelled;
    double total_fuel_consumed;
} MPGData;

MPGData m; 

//
// Drivetrain specific variables that can be loaded from a file
//
typedef struct
{
    double ed;             // Engine Displacement
    double ve;             // Volumetric Efficiency
    double odo_correction; // odometer correction
} DriveTrain;

DriveTrain dt;

//
// calc_mpg_formula
//
int calc_mpg_formula()
{
    int ret;
    double iat_k; 
    int kmh_zero;

    iat_k = m.iat_c + 273.15;
    
    if ( iat_k == 0.0)
        iat_k = ALMOST_ZERO; 

    // IMAP =  RPM   * MAP:kPa    / IAT:K
    m.imap  = (m.rpm * m.map_kPa) / iat_k;

    // MAF = (IMAP/120)*(VE/100)*(ED)*(MM)/(R)
    // MAF   = ((   IMAP / 120  )*(VE:% /100)*(ED:liters)*(MM)   )/(R)
    m.maf_gs = (( m.imap / 120.0)*(dt.ve/100)*(dt.ed)    *(28.97))/(8.314);
    
    if ( m.maf_gs == 0.0)
        // then protect against divide by zero later on
        m.maf_gs = ALMOST_ZERO;
              
    // where manifold absolute pressure (MAP) is in kPa,
    // intake air temp (IAT) is in degrees Kelvin, 
    // R is 8.314 J/°K/mole and 
    // MM is the average molecular mass of air (MM) = 28.97 g/mole.
    // Note that, in the above formula, the volumetric 
    // efficiency of the (4-cycle!) engine is measured in 
    // percent and the engine displacement (ED) is in liters.
    
    if ( m.speed_kmh == 0.0)
    { // Not a good solution for 0 MPH, but lets give it a try
        m.speed_kmh = 0.161 / 1000.0;
        m.speed_mph = 0.10  / 1000.0;
        kmh_zero = 1;
    }
    else
    {
        kmh_zero = 0;
    }

    // miles travelled in 1 second
    m.miles_instant = m.speed_mph / 3600.0;
    
    if (( m.rpm < 100) && (kmh_zero == 1))
    { // then EOC
        m.mpg_instant = 9999.0;
        m.fuel_instant = 0.0;
    }
    else
    {
        // MPG - miles per gallon
        // 14.7 grams of air to 1 gram of gasoline - ideal air/fuel ratio
        // 6.17 pounds per gallon - density of gasoline
        // 454 grams per pound - conversion
        // VSS - vehicle speed in kilometers per hour
        // 0.621371 miles per hour/kilometers per hour - conversion
        // 3600 seconds per hour - conversion
        // MAF - mass air flow rate in 100 grams per second
        // 100 - to correct MAF to give grams per second => NOT NEEDED

        //MPG = (14.7*6.17*454*KPH*0.621371)/((3600*MAF)/100)
        //            => 710.7335739 * KPH          / MAF
        //            => 7.107335739 * KPH          / MAF_gs
        m.mpg_instant = (7.107335739 * m.speed_kmh) / m.maf_gs;

        // GPH / 3600 = GPSecond = ( MPH         / MPG          ) / 3600.0
        m.fuel_instant    = ( m.speed_mph / m.mpg_instant) / 3600.0;
    }

    m.mpg_count++;
    m.total_miles_travelled += m.miles_instant;
    m.total_fuel_consumed   += m.fuel_instant;

    if ( m.total_fuel_consumed != 0.0)
    { 
        m.mpg_avg = m.total_miles_travelled / m.total_fuel_consumed;
    }
    else
    {
        m.mpg_avg = 0.0;
    }

    ret = m.accessbit32;
    m.accessbit32 = 0;
    return (ret);
} // END calc_mpg_formula()
There are lots of limitations to what I am calculating. I need to get IAT, MAP, MPH, and RPM in one second in order to be able to datalog. This sounds like plenty of time for a computer, but my standing theory is that the ECU/PCM communicates in it's own good time.

Also, I don't know the Volumetric Efficiency (VE) of my engine. This doesn't address the knowledge that VE changes under different loads.

However, I *am* datalogging MPG numbers that are very very very similar to what a Scangauge displays. This has always been my goal, to have a formula that can give me the same *relative* MPG changes as the ScanGauge.

...
CarloSW2
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