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Old 05-31-2011, 01:54 PM   #1 (permalink)
Diesel_Dave
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Join Date: May 2011
Location: Indiana
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White Whale - '07 Dodge Ram 2500 ST Quad Cab 2wd, short bed
Team Cummins
90 day: 37.68 mpg (US)
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Designing Aero-cap: Make it in Sections?

I'm working on designing an aero-cap for the White Whale. I've been gleaning quite a bit of information from different threads on the do's and don't's. Shortly, I should be able to post some images of my CAD drawings. I should note here that my expertice is more in engine efficiency than it is aerodynamics (I'm learning )

From what I've gathered, it's important to keep the slope equal to or less than 12 degrees. Right now I'm planning on using 11 degrees (both from the top down and from the sides inward) and then smoothing out the transitions. As far as the construction goes, I'm planning of doing something similiar to what Fubecca did (ribs covered with thin sheeting covered with plastic).

One thing that I've been picking up in the threads is that people make an aero-cap, it works pretty well at boosting mpg's, but then people end up not using it because they can't use their bed very well with it on and it's a hassle to take it on and off all the time. Here's a solution I'm thinking about: make the cap in 3 pieces (front , middle, back). That way it's really easy to take it off by myself--each section would be fairly lightweight and relatively easy to store. Plus, depending on what I'm hauling I can leave 1 or 2 sections on, getting at least some benefit.

What are everyone's thoughts? Is it a good idea? Has anyone tried this?

-Diesel Dave

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