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Old 06-21-2011, 04:29 AM   #62 (permalink)
bwilson4web
Engineering first
 
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Join Date: Mar 2009
Location: Huntsville, AL
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17 i3-REx - '14 BMW i3-REx
Last 3: 45.67 mpg (US)

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This photo with the bumper cover off shows the 2" receiver:

Not only can the Prius tow, it can also be towed:

This turned out to be an interesting problem.

It was solved by analysis of the tie-down points under the frame:


The dimensions were captured from a photo and transfered to steel plate with a welded, insert to prevent crushing the tie-down web:



Here is an earlier mock-up made with plywood laminates:

Stress analysis ensured the 3,000 lb car would be towed safely.

The tricky part is running the car in a way that the MG1/MG2 won't over-rev or electrically stress the power electronics. This turned out to be a fairly simple problem along with adding a brake-away, system for safety.

The point is the Prius is just another clever collection of parts and software that doesn't require any special skills to achieve excellent mileage. Like any car, it can be tweaked and enhanced but the fear and loathing it engenders, even after six years, remains a thing of wonder, horror . . . and endless source of the 'Craziest thing you have heard.'

Bob Wilson
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2019 Tesla Model 3 Std. Range Plus - 215 mi EV
2017 BMW i3-REx - 106 mi EV, 88 mi mid-grade
Retired engineer, Huntsville, AL
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