Looking great! I am thinking of doing something similar for my lower bumper. I was thinking of boxing off the slot to be pluged with plastic wrap all to make a sealed chamber and then injection expanding foam (such as Great Stuff) untill it is filled. Do you think this method would work? After that I would want to coat it and paint it. The resin coat looks like it is working well but labor intensive.
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-Miles
Best 15-mile commute city/highway mix: 37.7 mpg
Best tank so far: 31 mpg
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