That gear ratio sounds a bit to high for doing direct drive, how about swapping in a manual gear box? automatics waste a lot of energy so most people don't use them, I've only met a few people who have tried and they all said that keeping the automatic was their one big mistake.
Sad to say but I don't think altrax makes a controller large enough for your car, their largest I think is a 72v 400 or 450 amp controller and higher voltage would be better and a 30 second or even a one minute rating of 500 amps or more would be the least that I would do.
I've seen 600 amps while climbing a hill and while starting from a dead stop on the flat.
As for sourcing a fork lift motor, I would start with scrap yards as they tend to sell metal, including motors, by the pound.
Also check out Ben Nelson's DVD on building your own electric car, cheap.
Last edited by Ryland; 12-19-2011 at 06:25 PM..
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