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Your construction methodology looks good Sven7. Be sure to build it sound for there are alot of forces exerted on a truck cap going down the freeway at 70 miles per hour.
I am sure you and your father will be able to build a nice aerocap. The best part is getting it out on the road and testing it. I agree with BZP to use materials and methods you are familiar with which from the picture you posted you guys know what you are doing.
Keep us posted on your progress.
Bondo
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