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Old 03-06-2012, 07:18 AM   #1 (permalink)
Bobux
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Join Date: Mar 2012
Location: Czech Republic, the heart of Europe
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Large diesel fuel economy

Hi there! I have a pending project - rebuilding a 50-year old army truck. Actually, it's an amphibious 8x8 armored personnel carrier, but it's not the point.

The machine weights 14tons and is equipped with a 12-liter V8 engine, naturally aspirated direct injection diesel. Compression ratio of 16.5, OHV, peak torque 550Nm @ 1200RPM, peak power 180hp @ 2000RPM. Engine is free-flow: no intake restrictions, no turbo, no catalyst.

Because the engine was designed for military purposes it runs almost any fuel mixtures from kerosene to vodka but suffers from poor fuel economy: around 70l/100km (about 3MPG) depending on fuel quality.

So the question is: how does one make such engine more efficient?

Subquestions:
- How would compression ratio change affect fuel economy?
- How does cylinder unitary capacity affect fuel economy?
- What is the main drawback of such engine - electronic injection should get it 15% efficiency, what else?
- What are other differences between this one and modern engines? We can assume Ford Power Stroke 6.4 as a good replacement option (electronic injection, twin turbo, exhaust gas recycling, catalyst, intercooled and aftercooled).

Other thoughts: engine and chassis lubricants, tires and lights will all be replace by modern ones.

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