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Old 04-28-2012, 11:42 PM   #7 (permalink)
Stan
EcoModding Apprentice
 
Join Date: Jan 2008
Location: SF Bay Area
Posts: 150

Silver Bullet - '02 VW Golf TDi
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Quote:
Originally Posted by JethroBodine View Post
This afternoon I worked on the tail of my Jetta, and accidentally/on purpose got some resin on the exposed expanding foam currently residing on said tail. I waited for the melting. I was really looking forward to it, quietly hoping that it would only be a little bit so I wouldn't have to do a lot of reworking. Nothing happened. The resin hardened and there was no melting. I was kind of relieved and disappointed at the same time.

For the record, the foam that I have on there now is the kind that comes out of a can that you get at Home Depot, Lowes, or any other hardware supply store.
Jethro, the foam-in-a-can is urethane, which once cured does not dissolve in resin...or gasoline, or pretty much anything else.

I own a composite shop (Dauntless Racing Cars), so here's a short primer on common foams and resins:

Urethane Foam - doesn't dissolve in anything, but breaks down under vibration loading. Cheap at low densities(<2 pcf), but increasingly expensive at higher densities (>6 pcf). Sold as tan-colored closed-cell insulation at home improvement stores.

EPS Foam - white bead-foam insulation or pink/blue insulation/float foam. Cheap at all densities, but weak and dissolves in ANY organic solvent (which includes polyester and vinylester resins, but NOT epoxy).

PVC Foam - AKA "divinycell", medium priced at low densities, and increasingly expensive at higher densities. Like white pvc pipes, pvc foam is essentially inert to practically everything, and does not break down with vibration or other loading. (Crushing is not "breaking down"...breaking down is turning into dust.)

Polyester Resin - Dirt cheap resin that is weak and stinks to high heaven from the styrene in it. Flammable.

Vinylester Resin - Fairly cheap and stinks from styrene. Stronger than polyester, but not as strong nor high-temperature tolerant as epoxy. Somewhat flammable.

Epoxy Resin - There are several types, but all true epoxies are styrene-free and so do not interact with solvents. Epoxies are potentially allergenic, so caution must be used when handling them (wear protective gloves at a minimum, and take their health and safety warnings seriously). Not flammable. Low-to-no smell.

Hope that helps!
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Best tank ever: 72.1 mpg in February 2005, Seattle to S.F.
New personnal best 'all-city' tank June '08 ... 61.9 mpg!
Thanks to 'pulse-n-glide' technique.

Last edited by Stan; 04-29-2012 at 10:28 AM..
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