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Old 05-25-2012, 05:19 PM   #1 (permalink)
Ultra-Orange
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Join Date: Nov 2011
Location: Longview WA
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Ecno-bubble - '96 Geo Metro Base
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My first Made to order Aero Hub caps

Friend of mine lost a hub cap and asked me to make him a set of Aero hubcaps.

And thus started my adventure. I spent a weekend diving the local boneyards. Apparently Mr 15" rim got sauced at the company Christmas party and made a tit of himself getting ostricized by the other rims. At least thats the only reason I can come up with for the total lack of 15" hub caps.

So I found a cheap set at Wallmart. Using the T-shirt method I started Fiberglassing over the Hubcaps. about the second or third coat I put my Hubcaps outside to cure . I live in Oregon. Its cloudy here. I've learned to ignore the clouds. Bad move.

About 3 minutes after I put the hub caps out. It rained (only for about 5 minmutes and the only rain we had that day). Made a mess of my glass job.

So. Nocked the resultant bubbles down. Cleaned with Acetone to get the wet resin off, sanded them down to nothing.

A couple coats later I noticed that I was running out of Hardener. I tried an experimental batch of resin with less hardener than normal. Bad move. Didn't cure. So I tried an old painters trick and made a batch with extra hardener and worked it into the uncured resin as good as possible. Worse move. Came out terrible. Blotches still didn't cure. More acetone. More sanding. more fiberglass.

I ended up buying a D.A. sander, this was probably the best move I've made all year. (Power tools! Yay!) I sanded the hubcaps till they where reasonably smooth... then I applied paint, every scratch bubble and warp showed up. Next time I'm just gonna Zip tie Coroplast to the hubcaps.

So here they are.



Saw this at a local gas station and figured this was the place to share it.



Last edited by Piwoslaw; 05-26-2012 at 07:00 AM.. Reason: Fixed typo in title
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aerohead (05-29-2012)