Went with a 50% grill block. Daytime drive to Dallas was uneventful...until I got into rush hour traffic. Ambient temps were around 108 degrees! Stop and go traffic pushed the coolant temp to 230 degrees! The stock coolant temp gauge needle was just past halfway. Didn't blow up or lose any coolant...whew!
Pulled the grill blocks after I got to Irving and didn't have any problems with temps from that point on. Drove home later that night without any grill blocks. Cruise set to 60mph and the indicated MPG was around 25mpg.
Now I'm thinking about going back to my original concept design with the shutters. Time to do some more work...
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