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Old 09-20-2012, 10:16 PM   #101 (permalink)
JethroBodine
MPG Militia HMV-25E80+A
 
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Join Date: Mar 2011
Location: Vermont, USA
Posts: 823

FrankenJetta D - '90 Volkswagen Jetta GL
Boat tails and more mods
Diesel
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Thanks, deejaaa. I should update a bit, especially because my avatar doesn't look like the last update here.

I did round the end more, as Tango Charlie suggested. I can't quantify any change. Butt-o-meter didn't notice a difference. Once I do have it fully shaped, I may add some clay to simulate the old shape for some testing, but that may be a bit ambitious for the way I do things.

I developed quite a bit of cracking of the Bondo after not letting the foam cure long enough. Ha ha, I have no photographic proof of this misstep.

Before the trip across half the country( was supposed to be almost all the way), I smoothed over the rough edges with fiberglass resin and filled in most of the cracks. I didn't take the time to fill them all fully, but it seems to be holding together nicely for now.



I also filled in over the tail light assemblies with my old buddie, spray foam( I think I should buy stock).



More filling over the rear( and that nasty crack).



Oops, I guess I do have some evidence.



Right before the resin.



After resin. Black paint was just so I could get an idea what it would look like.



In the booth.



As she sits now, more or less.

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