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Old 12-19-2012, 03:06 PM   #186 (permalink)
NeilBlanchard
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I got my new flexible sanding tool (from a boat building tool supplier) and after an initial stumble, I figured out how to use it:


It is fine on fully convex surfaces, but I first tried it on the "twisted" shoulder surface and the edges of the sandpaper started digging nasty long gouges in the foam... ;( In the cold the board is not all that flexible and since the paper extended 1/4"+ beyond the board and when the board was bent, the edge sawed into the surface in one stroke. Ouch.

I trimmed off the excess edges of the sandpaper, and when I use it on the convex surfaces along the sides of the hatch opening and on the roof above the driver, it works much better. The 30" length and the 4 1/2" width of the tool let it conform to the long curves, but it still bridges over the low spots. I miss the self-vacuuming of the disk and belt sanders - I now have to wear a dust mask.




Full Slideshow

The smaller tool is obviously homemade - I cut a piece of 1" foam to the width of the 120 grit belt sander paper (it got too much moisture sitting in my basement for years, and pulled apart at the seam). It happens to work quite well for the shoulder and other areas that are too tight for the large sanding tool.
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http://neilblanchard.blogspot.com/

Last edited by NeilBlanchard; 12-19-2012 at 03:11 PM..
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