I'm impressed by their methods too.
There are a lot of interesting composite laminate materials. One source is
NUDO® Wall, Ceiling and Sign Panels, Flooring and OEM Products - Springfield, Illinois. Under
signage they have Polymetal, which gets used for unstressed panels—the big wings on dirt track modifieds. Under
Transportation products they have Plymetal, which has 5/8" plywood for the core.
But the aluminum/fiberglass material the Trev folks used probably has the best strength/weight ratio. How about a self-skinned
aluminum foam for the critical areas?