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Old 03-08-2013, 10:37 PM   #170 (permalink)
JRMichler
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Join Date: Feb 2011
Location: Phillips, WI
Posts: 1,018

Nameless - '06 GMC Canyon
90 day: 37.45 mpg (US)

22 Maverick - '22 Ford Maverick XL
90 day: 43.95 mpg (US)
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That series hybrid will need one huge electric motor. Just to throw out some numbers:

Assume tires 40" diameter.
Assume 80,000 lbs gross vehicle weight.
Assume it needs to pull up a 10% grade at low speed.
Assume geared for 1260 RPM at 55 MPH, that would be a 2.5:1 rear axle ratio.

You would need 8000 lbs traction force plus another 1000 lbs for friction and whatnot.
That's 9000 X 20 / 12 = 15,000 foot-lbs torque at the drive wheels.
15,000 / 2.5 = 6,000 ft-lbs at the drive motor.

If the main engine is 450 hp, that would feed a 400 hp electric motor.
The electric motor would be rated for 6,000 ft-lbs up to 350 RPM (400 hp).
Above that, it would run in constant power mode.

I'm not aware of any off the shelf electric motors anywhere close to those specs. Which would explain why the big manufacturers did not develop series hybrids for Class 8 trucks. In order to get the motor frame size down to where it will fit in the truck, I think it will need liquid cooling.
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06 Canyon: The vacuum gauge plus wheel covers helped increase summer 2015 mileage to 38.5 MPG, while summer 2016 mileage was 38.6 MPG without the wheel covers. Drove 33,021 miles 2016-2018 at 35.00 MPG.

22 Maverick: Summer 2022 burned 62.74 gallons in 3145.1 miles for 50.1 MPG. Winter 2023-2024 - 2416.7 miles, 58.66 gallons for 41 MPG.
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