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Old 03-24-2013, 06:11 AM   #299 (permalink)
Jyden
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Join Date: Jan 2010
Location: Denmark, Europe
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Enduro E-bike - '11 PowerPedals Enduro
90 day: 2236 mpg (US)

Jota - '14 Toyota Yaris Hybrid H1
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Quote:
Originally Posted by NeilBlanchard View Post
I hoping to use the same glue I have been using - Titebond III waterproof wood glue with fiberglass fabric. I will be testing, and I need to figure out the best method and glue consistency.
I dont think that will work.

I suggest that you apply tekniques from kayak or boatbuilding, where you cover both the inside and the outside of the foam with glass cloth and resin. I would choose a marine spec resin (epoxy). That would give you a very strong and light composit shell, that are totally wheater proof, and very impact resistant.

I've used these materials in kayk building, and it gives a very strong body with a low weight. I dont think the glue will hold up ind everyday use, or give you the nessesary impact strenght.
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