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it's not hard. You just need a big oven and a big mold. We made clocks in shop class one time and we made the cover for the clock face out of acrylic. We just put the pieces in a toaster oven and then took them out and put a little weight on them over the mold and had a perfect dome shaped piece. I'd imagine the same principle applies to windshields.
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Aerospace Controls Engineer.
Currently driving a mostly stock 2014 Mitsubishi Mirage DE hatchback.
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