Shepherd, a stupid idea just popped into my head... what if you were to use an ordinary DOT approved windshield BEHIND your custom aero windshield? Would the DOT be satisfied from a driver/passenger safety standpoint? Instead of calling the aero-piece a "windshield" you could call it a "deflector" instead? Just a thought... it might help you at least get a prototype rolling.
You could even have it hinged, like the visor on a bike helmet, so you could raise it and have them put their stickers on the DOT glass beneath.
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2016 BMW 535d
4100lb XDrive Eco-Yacht
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