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Update May 30
Get the aluminum pieces filed.
Remove the wire edge of the cut pieces of aluminum with a small flat file
Work the flat file around the curved edges of the cut tube
Bevel the 90 degree edges by working the file in and out at different angles from 30 to 70 degrees (approximate)
Ready for drilling and bolting.
No pictures - it's tough to tell they are different without extreme close-ups
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