View Single Post
Old 06-12-2013, 08:03 PM   #11 (permalink)
redneck
Master EcoModder
 
redneck's Avatar
 
Join Date: Jun 2009
Location: SC Lowcountry
Posts: 1,796

Geo XL1 - '94 Geo Metro
Team Metro
Boat tails and more mods
90 day: 72.22 mpg (US)

Big, Bad & Flat - '01 Dodge Ram 3500 SLT
Team Cummins
90 day: 21.13 mpg (US)
Thanks: 226
Thanked 1,353 Times in 711 Posts
.

Instead of removing the existing roof rack, use it to incorporate the boat tail by building the roof line up to make it the new highest point as far forward as possible using the template. Then only a small portion behind the rear of the vehicle will then stick out. Think of it as a hump back whale.

You could use the existing side rails to flex a piece of coroplast or 1/2" insulation board in between the side rails to the shape required, attaching it with zip ties. Then use EMT or aluminum pipe to build a frame behind the vehicle to finish the tail.

>

  Reply With Quote
The Following User Says Thank You to redneck For This Useful Post:
beluga (01-08-2014)