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Old 08-20-2013, 05:05 PM   #3 (permalink)
trekmandude
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Join Date: Aug 2013
Location: Madison, Wi
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I tested the controller under various loads. I will normally draw 100A during constant speed and during acceleration 200-300A. I peaked at 400A for a couple seconds to see how it would handle, no problems. then the next day, I took it for a test drive. taking it easy on the throttle, trying to stay below ~250A. I heard and smelled a FET explode around 200A.

these are all Battery current measurements, I don't know what the motor current was.... luckily the other FET's are still switching, the driver is still working, and the Zener hasn't shorted. in previous explosions, the Zener would short....

I have a second power PCB, so I'm currently thinking of hooking up two in parallel to current share the load.

this is not a very large vehicle: 81' Bradley GTE, 142V 100Ah LiFEPO4 (CALB)
8" 20.9HP GE brushed motor
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