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Old 03-23-2014, 02:40 AM   #2 (permalink)
wmjinman
Master EcoModder
 
Join Date: Oct 2012
Location: Carson City, Nevada
Posts: 612

Jimmy - '00 GMC Jimmy SLT
90 day: 21.18 mpg (US)

The White Gnat - '99 Suzuki Swift
Team Suzuki
90 day: 51.87 mpg (US)
Thanks: 240
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My girlfriend's car had a nasty dent in the bottom of her oil pan, and everything was so dirty, I wasn't sure there wasn't even a leak there. Her transmission went bad & we found a used one on-line. During the job, I had the mechanic who was doing it "fix" the oil pan while he had the engine out. He did a really nice job of banging it out & re-welding the part along the crease he thought might be leaking. Then he said he re-positioned the drain plug a little lower, so more will drain out when changing oil. It turned out really nice.

So, yes, if you're willing to go to the time & expense, the pan can be taken off and either a "backing nut" welded on behind it or other repair. You probably could tap it out to a bigger size too, but you better be careful the new threads are nice & straight. And also be sure to clean any metal filings out if you do that!
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