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Old 09-22-2014, 09:27 PM   #160 (permalink)
jray3
Karmann Eclectric
 
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Join Date: Feb 2010
Location: Graham, WA
Posts: 165

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Karmann Eclectric - '71 VW Karmann Ghia Electric Conversion

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Converting the template into an actual dimensoned pattern......

I'd like to build a trailer shell following the template, but with flat panels that are precut to shape, zeppelin-style. Undecided on a riveted aluminum skin vs foam panels to then glass over, or soaking an inflated envelope with resin, then building it up, but am leaning towards aluminum (possibly with a spray-foam interior layer to stiffen and insulate).
So far I've struck out on finding a pattern to scale up. Closest thing is these hot air balloon panels from a crafter's blog (don't laugh if you click through).
http://prudentbaby.com/wp-content/up...ir-balloon.pdf

DIY Hot Air Balloon Mobile (Free Pattern!) | Pretty Prudent

This company gets me close, have requested a design cost estimate....
APEX Balloons - Hot Air Balloon Manufacturer, Hot Air Airships, Balloon Repair Station

Any of you design wizards already cracked this nut?
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2012 Mitsubishi i-MiEV, 112 MPGe
2000 Honda Odyssey
1987 F250 Diesel, 6.9L IDI, goes on anything greasy
1983 Grumman Kurbwatt, 170 kW "Gone Postal" twin
1983 Mazda RX-7 electric, 48 kW car show cruiser
1971 VW Karmann Ghia electric, 300 kW tire-smoker
1965 VW Karmann Ghia cabriolet, 1600cc
Have driven over 100,000 all-electric miles!
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